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Home » Blogs » Blogs » The Ultimate Guide To Liquid Silicone Rubber (LSR): Properties, Applications, And Manufacturing

The Ultimate Guide To Liquid Silicone Rubber (LSR): Properties, Applications, And Manufacturing

Views: 0     Author: Site Editor     Publish Time: 2025-07-09      Origin: Site

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What Is Liquid Silicone Rubber (LSR)?

LSR is a two-part (A+B) platinum-cured silicone elastomer that cures into a flexible, rubber-like material when heated. Its liquid form allows for injection molding, making it ideal for mass-producing intricate, high-performance components with tight tolerances.

Key Properties of LSR

PropertyBenefits
High Temperature ResistanceStable from -40°C to 250°C, suitable for sterilization (autoclaving) and extreme environments.
BiocompatibilityFDA, ISO 10993, and LFGB certified—safe for medical implants, baby products, and food contact.
Soft & ElasticAdjustable hardness (Shore A 10–80), from ultra-soft gels to firm rubber.
Chemical & UV ResistanceResists oils, acids, ozone, and UV degradation, ensuring long-term durability.
Excellent Electrical InsulationUsed in waterproof electronics and high-voltage applications.
High FlowabilityFills intricate molds, enabling microfluidic chips and precision seals.

LSR vs. Solid Silicone Rubber (HCR)

FeatureLiquid Silicone Rubber (LSR)Solid Silicone Rubber (HCR)
FormLiquid (2-part system)Solid (sheets or pellets)
ProcessingInjection molding (fast curing)Compression/transfer molding (slower)
PrecisionHigh (complex geometries, thin walls)Limited (simpler shapes)
Production SpeedSeconds to minutesMinutes to hours
Cost EfficiencyHigh for mass productionBetter for low-volume runs

Top Applications of LSR

  1. Medical & Healthcare

    • Surgical tools, catheters, respiratory masks

    • Implantable devices (e.g., cochlear implants)

    • Baby bottle nipples & pacifiers

  2. Electronics & Wearables

    • Waterproof gaskets (smartwatches, smartphones)

    • Soft-touch buttons, earphone tips

    • Flexible circuits & sensors

  3. Automotive

    • Seals (LED headlights, battery packs)

    • Vibration dampers, turbocharger hoses

  4. Consumer Goods

    • Kitchenware (baking molds, spatulas)

    • Sportswear (goggles, swim caps)

  5. Industrial

    • O-rings, gaskets, shock absorbers


How Is LSR Manufactured?

  1. Mixing – Two liquid components (A+B) are combined.

  2. Injection Molding – Injected into a heated mold under pressure.

  3. Curing – Vulcanizes in seconds at 150–200°C.

  4. Post-Processing – De-flashing, cleaning, and sterilization (if needed).


Future Trends in LSR Technology

  • 3D Printing: Photocurable LSR for custom medical devices.

  • Sustainable LSR: Recyclable and bio-based silicones.

  • Smart Materials: Stretchable electronics, self-healing LSR.

Conclusion

LSR’s versatility makes it indispensable in industries demanding precision, safety, and performance. As technology advances, its applications will expand further into biotech, energy, and AI-driven wearables.


Yixun is the China first generation mold maker, specialize in mold and moulding, provide one-stop plastic manufacturing service, feature in building medical and healthcare device tooling.
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