News and Events

  • Gas-Assisted Injection Molding for Plastic Hangers: A Complete Process Analysis

    2026-06-26

    Have you ever picked up a plastic hanger and noticed how surprisingly sturdy yet lightweight it feels? Or wondered why some hangers have perfectly smooth surfaces while others show unsightly dents and sink marks? The answer often lies in a sophisticated manufacturing technique called Gas-Assisted Injection Molding (GAIM).

    This article provides a comprehensive analysis of the GAIM process for plastic hanger production, covering everything from basic principles to advanced tooling considerations, including the critical choice between hot runner and cold runner systems. Read More
  • Running Recycled Materials in Hot Runner Molds: A Complete Technical Guide for PP, ABS, HIPS, PCR, rPET, and Bio-Resins

    2026-06-25

    Sustainability is no longer a marketing add-on — it is a manufacturing imperative. Brand owners, OEMs, and molders are under increasing pressure to incorporate recycled content into their products. At the same time, hot runner systems have become the industry standard for high-volume, high-quality injection molding. Read More
  • How Recycled Material Changes the Game for Mold Designers and Process Engineers

    2026-06-24

    While procurement and management focus on cost and compliance, the real battle with recycled material happens on the shop floor—and at the CAD terminal. For mold designers, toolmakers, and process engineers, recycled content isn‘t just a material specification change. It fundamentally alters how you design the mold, what steel you choose, how you cool it, and how you run it.

    Here’s what the injection molding industry needs to know about recycled material—from the mold design phase all the way to production. Read More
  • Gas-Assist Molding: Interchangeable Inserts vs. Family Molds – A Head-to-Head Technical Deep Dive

    2026-06-24

    When you add gas-assist technology to the equation, the decision between interchangeable inserts and family molds is no longer a simple cost-benefit analysis. It becomes a strategic choice that affects process stability, part quality, and production flexibility in fundamentally different ways.

    Both approaches allow you to produce multiple part variations from a single mold base. But the engineering challenges—and the solutions—are worlds apart.

    Let‘s break down exactly what makes each approach unique in the gas-assist environment. Read More
  • Structural Analysis of Long Stroke Hydraulic Core Pulling Injection Mold

    2026-06-23

    In the field of custom injection molding, complex plastic parts with deep undercut structures always bring great challenges to mold design. Today we will analyze a typical long-stroke hydraulic cylinder side core pulling injection mold in our workshop, which is specially developed for plastic products with long lateral undercuts that cannot be demolded by conventional slider mechanisms. This three-plate pin-point gate mold realizes automatic high-volume production through hydraulic driving, precise positioning and standard ejection systems. Read More
  • Injection Mold Clamping: Standard Process & Component Installation Guide

    2026-06-22

    In injection molding production, mold clamping is one of the most critical processes that directly determines product quality, mold service life, and production stability. Poor clamping accuracy or irregular component installation will easily cause flash, short shots, mold damage, and even sudden production shutdowns. For mold technicians and injection molding operators, mastering standardized mold clamping requirements and correct component installation methods is essential for efficient and defect-free production.

    This blog will systematically introduce the professional process requirements of injection mold clamping and the standard installation steps of core mold components, covering all key details from pre-clamping preparation to final commissioning. Read More
  • Gas-Assist Molding: The Critical Link Between Material Choice and Weight Reduction

    2026-06-18

    If you’ve ever evaluated gas-assisted injection molding (GAIM), two questions almost always come up upfront:
    How much weight can this process actually save?
    Does the plastic material I choose really affect the outcome?
    The honest answer to both is yes—and more importantly, these two factors are deeply intertwined. Choosing the wrong resin can turn a promising lightweighting strategy into a production nightmare.

    Below, we break down the technical relationship between gas-assist molds, polymer materials, and the weight-saving results you can realistically expect. Read More
  • Laser Marking for Injection Molded Products: Complete Industry Analysis & DFM Guide

    2026-06-17

    Product logo, QR code, serial number, production date and part specification marking are indispensable for consumer electronics, automotive plastic parts, home appliances and medical injection components. Compared with traditional pad printing, screen printing and hot stamping, laser marking has become the mainstream surface identification solution for modern injection molded parts, thanks to permanent wear resistance, zero consumables and flexible variable data printing.

    In this blog, we make an in-depth systematic analysis of laser marking principles, applicable plastic materials, mold DFM design rules, equipment selection, defective troubleshooting and process comparison for injection molded products, helping mold engineers and production teams avoid mass production failures. Read More
  • Those Annoying Bubbles in Plastic Parts: Why They Happen and How to Fix Them

    2026-06-16

    Have you ever looked at a plastic part and seen tiny bubbles inside, like air trapped in ice? You’re not alone. This is one of the most common headaches in injection molding.

    But here’s the good news: bubbles are almost always fixable. The trick is to figure out what kind of bubble you're dealing with.

    There are really only two main types. Think of them as Air Bubbles (trapped gas) and Vacuum Bubbles (shrinkage holes). Let’s break them down in plain English. Read More
  • Insert Molding: When Metal Meets Plastic

    2026-06-12

    In the world of injection molding, most parts are 100% plastic. But sometimes, plastic alone isn't enough. You need the strength of metal, the conductivity of copper, or the hardness of steel — but you also need the design freedom, light weight, and corrosion resistance of plastic.

    That's where Insert Molding comes in.

    Insert molding is the process of placing a metal component — a nut, a terminal, a bracket, or even a complex machined part — into the mold cavity before injecting plastic. The plastic flows around the metal, solidifies, and creates a single hybrid part that combines the best of both materials. Read More
  • The Three Faces of Molding: Large, Standard, and High-Precision Micro Molds

    2026-06-12

    In the world of injection molding, size changes everything. But there is an even bigger leap: moving from standard molds to the extremes.

    On one end, you have Large Molds—20-ton monsters that produce car bumpers and refrigerator liners. On the other end, you have High-Precision Micro Molds—tiny blocks of steel that produce medical catheters and watch gears, often smaller than a grain of rice.

    Having looked at both extremes, one thing becomes clear: Large mold making is "civil engineering." Micro mold making is "micro-surgery." They share almost nothing except the name.

    Here is a practical three-way comparison. Read More
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Yixun is the China first generation mold maker, specialize in mold and moulding, provide one-stop plastic manufacturing service, feature in building medical and healthcare device tooling.
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