Blogs

  • How to Add Custom Logos to Injection Molded Products: A Complete Guide

    2026-05-22

    Adding your logo to injection molded plastic parts is one of the most important steps in building a brand. A well-placed, durable logo tells customers who made the product and signals quality. But if you've never done it before, the number of options can be overwhelming.

    Should you engrave the mold? Use in-mold labels? Print after molding? Laser engrave?

    This guide breaks down every method — how it works, what it costs, how durable it is, and which one is right for your specific situation. Read More
  • Why Injection Mold Factories Are Racing to the Bottom? The Hidden Costs of Cheap Molds

    2026-05-22

    If you’ve ever requested injection mold quotes, you’ve probably seen a bizarre industry phenomenon: the same mold can be priced wildly differently. Professional mold factories offer a standard budget, while small workshops submit bids at half the price or even lower.

    These “cheap cabbage-price molds” look like a great deal at first glance. But most manufacturers who chase low prices end up losing far more money in mass production.

    Why has the mold industry fallen into vicious price competition? What exactly is wrong with ultra-low-cost molds? Today, we break down the hidden tricks, massive production losses, and practical tips to avoid cheap mold pitfalls. Read More
  • Different Types of Overmolding: Hard & Soft Plastic Combinations Explained

    2026-05-21

    If you’ve ever held a comfortable non-slip tool handle, a soft-touch toothbrush grip, or a flexible silicone protective case, you’ve touched overmolding products. Overmolding is one of the most popular plastic molding technologies in daily manufacturing. It bonds two different plastic materials together in one molding process to create products with better grip, durability, comfort and functionality.

    Many people only know overmolding as “adding a soft layer on plastic”, but in fact, it has three core types based on hard and soft material matching: hard plastic + soft plastic, hard plastic + hard plastic, and soft plastic + soft plastic. Each type has unique features and specific usage scenarios. Today, let’s break them down simply. Read More
  • Injection Mold Polishing: How Surface Finish Improves Plastic Product Quality

    2026-05-20

    Injection mold polishing is one of the most critical processes in plastic injection manufacturing. Many people believe that injection mold polishing only makes the mold look shiny, but in fact, professional injection mold polishing directly determines the surface quality, yield rate, and production stability of all plastic products.

    Without standard injection mold polishing, mold surfaces will retain tool marks, machining lines, tiny scratches, and rust spots. These minor defects will be completely copied to the plastic surface during injection molding, resulting in dull appearance, sticky mold, air marks, and uneven texture. Therefore, high-quality injection mold polishing is the foundation for producing high-grade plastic parts. Read More
  • What Causes Shrinkage in Plastic Products? Key Factors Affecting Plastic Shrinkage Rate

    2026-05-20

    If you work in injection molding, product design, or plastic manufacturing, you must have encountered these common problems: inconsistent product dimensions, surface sink marks, uneven warping, or unstable mass production sizes. In most cases, the root cause is plastic shrinkage.

    Plastic shrinkage is an unavoidable physical change during the injection molding process. When molten plastic fills the mold cavity and cools down from a high-temperature fluid state to a solid state, its molecular structure tightens and the volume shrinks. However, shrinkage is not fixed—it fluctuates greatly according to materials, mold designs, and production processes.

    Today, we will break down four core factors affecting plastic shrinkage rate, helping you quickly troubleshoot defective products and optimize molding quality. Read More
  • Medical Grade vs. Standard Plastics: How Material Choice Impacts Injection Molded Medical Devices

    2026-05-14

    Not all plastics are created equal. When it comes to medical devices, the difference between medical-grade and standard industrial plastics can mean the difference between a life-saving device and a life-threatening failure.

    While both types of materials may look and feel similar, medical-grade plastics undergo rigorous testing and certification that standard plastics never face. This article explores the key differences between these material classes and how they impact specific injection molded medical products. Read More
  • Four Proven Strategies to Boost Efficiency in Precision Injection Molding

    2026-05-13

    If you work in precision injection molding, you know the pressure. Tighter tolerances, smaller batch sizes, and customers who expect zero defects. But here’s the real challenge: how do you increase efficiency without compromising precision?

    The answer isn’t just running your machines faster. It’s about systematically eliminating waste—from changeover downtime to process instability. Based on real-world applications, here are four strategies that are actually working on today’s shop floors. Read More
  • PP Homopolymer vs Copolymer: Key Differences & Injection Molding Applications

    2026-05-12

    Polypropylene (PP) is one of the most widely used thermoplastics in the injection molding industry, celebrated for its low cost, excellent chemical resistance, lightweight properties, and easy processability. However, many manufacturers and product designers overlook a critical fact: not all PP materials perform the same. The two core categories — PP Homopolymer (PPH) and PP Copolymer (PPCP) — deliver completely different mechanical properties, processing behaviors, and end-product performances.

    Choosing the wrong PP grade will directly cause common injection molding defects, including brittleness, cracking, warpage, and low-temperature failure. In this blog, we will break down the differences between PP homopolymer and copolymer, analyze their processing characteristics, and match them with practical injection molding applications. Read More
  • Gamma Radiation Sterilization for Injection Molded Medical Connectors: A Complete Material Selection Guide

    2026-05-11

    You‘ve spent weeks fine‑tuning the injection molding process for your transparent medical connector. The parts come out of the mold crystal clear, dimensions are perfect, and surface finish is flawless.

    Then you send them for gamma sterilization.

    When they come back, they’re yellow. Not just a slight tint — visibly, unacceptably yellow.

    This scenario plays out every day in medical device manufacturing. The culprit isn‘t your molding process. It’s the interaction between gamma radiation and polymer chemistry — and it‘s completely avoidable if you choose the right material from the start.

    This article analyzes injection‑molded transparent medical connectors (luer locks, Y‑sites, tubing connectors) and explains which materials survive gamma sterilization without yellowing — and which ones don’t. Read More
  • How to Choose Medical-Grade Transparent Injection Molding Materials That Won’t Turn Yellow

    2026-05-11

    A Practical Guide for Medical Device Engineers
    Selecting the right transparent material for injection-molded medical connectors is more challenging than it seems. You need optical clarity, dimensional stability, biocompatibility, and — most importantly — no yellowing after sterilization.

    If you’re designing transparent medical connectors (e.g., luer locks, Y-sites, tubing connectors), this guide compares six proven materials that meet the following criteria:

    ✅ Injection moldable

    ✅ Medical grade (ISO 10993 or USP Class VI)

    ✅ High transparency

    ✅ Resistant to yellowing after sterilization (gamma, EtO, e-beam)

    ✅ Latex‑free Read More
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Yixun is the China first generation mold maker, specialize in mold and moulding, provide one-stop plastic manufacturing service, feature in building medical and healthcare device tooling.
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