Views: 0 Author: Site Editor Publish Time: 2025-05-26 Origin: Site
Remove residual material (plastic, metal scraps, etc.) after each production run.
Use soft brushes, copper tools, or air blowers to avoid surface scratches.
For precision molds, consider ultrasonic cleaning for deep contamination.
Apply high-temperature grease (e.g., molybdenum disulfide) to guide pins, ejector pins, and sliders.
Avoid over-lubrication, which can attract dust and contaminate parts.
Spray anti-rust agents (e.g., WD-40) before storage, especially in humid environments.
For long-term storage, use desiccants or rust-proof paper.
Fully disassemble the mold every 10,000–50,000 cycles (depending on usage).
Check for:
Wear & scratches on cavities and cores.
Misalignment in guide pins and ejector systems.
Cracks or deformation in critical areas.
Minor scratches: Polish with diamond paste or fine-grit sandpaper.
Severe wear: Replace ejector pins, springs, or bushings.
Cracks: Consult a specialist for welding or re-machining.
Flush water channels with descaling agents (e.g., citric acid solution).
Check O-rings and seals for leaks.
Environment: Store in a dry, temperature-controlled area (20–25°C, humidity <60%).
Position: Keep molds closed and supported to prevent warping.
Protection: Use mold storage racks (never stack directly).
Correct Setup: Align molds properly with machine platens.
Parameter Control: Follow recommended pressure, temperature, and cycle times.
Avoid Damage: Never force ejection or use metal tools to remove stuck parts.
Keep records of production cycles, cleaning, and part replacements.
Use barcode/RFID tracking for automated maintenance scheduling.
Set alerts for critical inspections (e.g., after 100,000 cycles).
| Problem | Solution |
|---|---|
| Rust | Light rust: Polish with 800# sandpaper. Severe rust: Re-chrome plating. |
| Sticking | Increase draft angles or apply mold release agents. |
| Poor Cooling | Check for clogged channels or insufficient flow. |
A well-maintained mold can last 30–50% longer, reducing downtime and repair costs. Preventive maintenance is always cheaper than emergency fixes!
Need professional mold repair? Always rely on certified technicians for complex issues like EDM repairs or precision regrinding.
