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Materials for Injection-Molded Products: A Comprehensive Guide

Views: 0     Author: Site Editor     Publish Time: 2025-04-01      Origin: Site

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A. Commodity Plastics (High Volume, Low Cost)

MaterialKey PropertiesTypical Applications
ABSImpact-resistant, easy to processElectronics housings, toys, automotive trim
PPChemical-resistant, lightweightFood containers, medical devices, packaging
PSRigid, transparentDisposable cutlery, CD cases
PEFlexible, low-costBottle caps, household items

B. Engineering Plastics (Enhanced Performance)

MaterialKey PropertiesTypical Applications
PCHigh clarity, impact-resistantBulletproof glass, phone lens covers
PA (Nylon)Wear-resistant, self-lubricatingGears, bearings, sports equipment
POM (Acetal)High stiffness, low frictionPrecision parts, zippers
PBTHeat-resistant, electrical insulatorElectronic connectors, automotive components

C. High-Performance Plastics (Extreme Conditions)

MaterialKey PropertiesTypical Applications
PEEKWithstands >260°C, biocompatibleAerospace, medical implants
PEIFlame-retardant, dimensionally stableAircraft interiors, 3D-printed parts
LCPUltra-low warpage5G antennas, microelectronics

D. Elastomers (Flexible Materials)

MaterialKey PropertiesTypical Applications
TPESoft-touch, recyclableToothbrush grips, seals
TPUAbrasion-resistant, elasticShoe soles, phone cases
LSR (Liquid Silicone)Heat/UV-resistant, biocompatibleMedical tubing, baby products

2. Material Selection Criteria

  1. Mechanical Needs:

    • Load-bearing? Use PA66 or PEEK.

    • Wear resistance? POM outperforms ABS.

  2. Thermal Requirements:

    • High temps? PEEK (260°C) > PP (100°C).

  3. Chemical Resistance:

    • Oil/fuel exposure? PA12 > ABS.

  1. Aesthetics:

    • Transparent parts? PC or PMMA.

    • High-gloss finish? ABS + plating.

  2. Cost:

    • Commodity plastics (PP/PE) are 30–50% cheaper than engineering grades (PC/PA).


3. Specialty Materials

  • Conductive Plastics: Carbon-filled PC (EMI shielding).

  • Biodegradables: PLA (food packaging, 3D printing).

  • Microcellular Foams: MuCell® process (lightweight automotive parts).


4. Industry-Specific Examples

  • Automotive:

    • Dashboards (ABS+PC), fuel lines (PA12).

  • Medical:

    • Syringes (PP), surgical tools (PEEK).

  • Electronics:

    • Charger housings (PC+ABS), SIM trays (PBT).

5. Emerging Trends

  1. Sustainability: Recycled PET (rPET) for bottles.

  2. Smart Materials: Temperature/light-responsive polymers.

  3. Nanocomposites: Graphene-reinforced PA6 (high-strength parts).


Key Takeaway

Material choice depends on performance needs, cost, and manufacturability. Tools like MoldFlow simulation help validate designs.


Yixun is the China first generation mold maker, specialize in mold and moulding, provide one-stop plastic manufacturing service, feature in building medical and healthcare device tooling.
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