| Quantity: | |
|---|---|
YIXUN mold
8480419090
Mold Base: 4Cr13 Stainless Steel – Corrosion-resistant and rigid, ensuring structural stability over 1,000,000 injection cycles .
Cavity/Core: ASSAB S136 Premium Steel – Heat-treated to HRC 52-55, offering exceptional wear resistance against food-grade plastics (e.g., PP, HDPE) and preventing surface degradation .
Critical Components: Carbide inserts in high-wear areas (e.g., thread sections, sprinkler hole edges) – Reduces abrasion from repeated plastic flow, extending mold life by 30% compared to standard molds.
| Spice Cap Type | Mold Design Features |
| Flip-Top Sifters (3/7/19 holes) | Precision-machined hole patterns (diameter tolerance ±0.02mm) for uniform dispensing ; hinged structure grooves for smooth flip action. |
| Dual-Function Dispensers | Molded teaspoon-sized pour hole + fine sifter grid – Ensures tight seal and easy user control . |
| Screw-On Seals | Internal thread precision (ISO metric standard) for airtight closure, preventing spice staleness . |
Hot Runner System: Reduces material waste and ensures uniform filling of thin-walled cap structures (minimum wall thickness 0.8mm) .
Optimized Cooling Channels: Circular and grid-style channels 环绕 the cavity, controlling mold temperature (50-70℃) and reducing cycle time to 18-22 seconds – Minimizes part warpage and mold stress .
Ejection System: Soft-eject pins with Teflon coating – Prevents scratches on cap surfaces and reduces friction during repeated cycles.
Material Safety: All mold components are non-toxic and compatible with food-grade plastics (PP, HDPE, food-safe TPE) – Meets FDA 21 CFR Part 177 and EU LFGB standards .
Surface Finish: Cavity polished to Ra 0.015μm – Ensures smooth, scratch-resistant cap surfaces that avoid spice residue buildup .
Strict Testing: 72-hour continuous cycle testing before delivery; 100% inspection of critical dimensions (thread pitch, hole alignment) via CMM (Coordinate Measuring Machine).
Tailored Design: Accept 2D/3D drawings for custom cap shapes (e.g., dome-top, flat-top), hole patterns (3-19 holes), or logo embossing .
Material Adaptation: Modify mold for glass fiber-reinforced plastics (e.g., PP+GF) with upgraded wear-resistant inserts .
After-Sales Guarantee: 18-month warranty (free repair/replacement for non-human damage); 24/7 technical support for mold debugging and maintenance.
Unmatched Durability: Premium steel and carbide inserts ensure long service life, reducing tooling replacement costs.
Food-Safe Reliability: Compliance with global food packaging standards eliminates safety risks.
Versatility: Adapts to most spice cap designs (sifters, flip-tops, dual-function) for diverse seasoning products.
Mold Base: 4Cr13 Stainless Steel – Corrosion-resistant and rigid, ensuring structural stability over 1,000,000 injection cycles .
Cavity/Core: ASSAB S136 Premium Steel – Heat-treated to HRC 52-55, offering exceptional wear resistance against food-grade plastics (e.g., PP, HDPE) and preventing surface degradation .
Critical Components: Carbide inserts in high-wear areas (e.g., thread sections, sprinkler hole edges) – Reduces abrasion from repeated plastic flow, extending mold life by 30% compared to standard molds.
| Spice Cap Type | Mold Design Features |
| Flip-Top Sifters (3/7/19 holes) | Precision-machined hole patterns (diameter tolerance ±0.02mm) for uniform dispensing ; hinged structure grooves for smooth flip action. |
| Dual-Function Dispensers | Molded teaspoon-sized pour hole + fine sifter grid – Ensures tight seal and easy user control . |
| Screw-On Seals | Internal thread precision (ISO metric standard) for airtight closure, preventing spice staleness . |
Hot Runner System: Reduces material waste and ensures uniform filling of thin-walled cap structures (minimum wall thickness 0.8mm) .
Optimized Cooling Channels: Circular and grid-style channels 环绕 the cavity, controlling mold temperature (50-70℃) and reducing cycle time to 18-22 seconds – Minimizes part warpage and mold stress .
Ejection System: Soft-eject pins with Teflon coating – Prevents scratches on cap surfaces and reduces friction during repeated cycles.
Material Safety: All mold components are non-toxic and compatible with food-grade plastics (PP, HDPE, food-safe TPE) – Meets FDA 21 CFR Part 177 and EU LFGB standards .
Surface Finish: Cavity polished to Ra 0.015μm – Ensures smooth, scratch-resistant cap surfaces that avoid spice residue buildup .
Strict Testing: 72-hour continuous cycle testing before delivery; 100% inspection of critical dimensions (thread pitch, hole alignment) via CMM (Coordinate Measuring Machine).
Tailored Design: Accept 2D/3D drawings for custom cap shapes (e.g., dome-top, flat-top), hole patterns (3-19 holes), or logo embossing .
Material Adaptation: Modify mold for glass fiber-reinforced plastics (e.g., PP+GF) with upgraded wear-resistant inserts .
After-Sales Guarantee: 18-month warranty (free repair/replacement for non-human damage); 24/7 technical support for mold debugging and maintenance.
Unmatched Durability: Premium steel and carbide inserts ensure long service life, reducing tooling replacement costs.
Food-Safe Reliability: Compliance with global food packaging standards eliminates safety risks.
Versatility: Adapts to most spice cap designs (sifters, flip-tops, dual-function) for diverse seasoning products.
