| Quantity: | |
|---|---|
yixun
yixunmold
DFM Analysis: Pre-production design for manufacturability review to eliminate defects and reduce costs.
Mold Flow Simulation: Predict material flow, cooling, and shrinkage to ensure part consistency.
Tolerance Customization: Achieve tight tolerances down to ±0.005mm for micro-precision parts (electronics, medical) or standard tolerances for consumer goods.
Cavity Design: Single-cavity (prototyping/low volume) or multi-cavity (2/4/8/16+ cavities for high volume) molds.
Runner Systems: Custom cold runner (cost-effective for small runs) or hot runner (reduced waste, faster cycles for mass production) designs.
Demolding Solutions: Automatic ejection, hydraulic slides, lifters, and unscrewing mechanisms for undercut or complex parts.
Cooling System: Precision-machined conformal cooling (3D printed or CNC) for uniform temperature control and shorter cycle times.
| Production Scenario | Recommended Steel | Compatible Plastics |
|---|---|---|
| Low-Volume Prototyping | P20, 718 (pre-hardened) | PP, PE, ABS, PS |
| Medium-Run Production | H13, 2316 (corrosion-resistant) | TPU, PA (nylon), PET |
| High-Volume Mass Production | S136, D2 (hardened steel) | PC, PMMA (acrylic), Medical-grade resins |
Surface Finish Customization: Mirror polishing (SPI A1), texture (VDI 20-40), sandblasting, and electroless nickel plating for wear/chemical resistance.
Consumer Electronics: Phone cases, charger housings, sensor components (precision tolerances, flame-retardant materials).
Automotive: Interior trims, engine parts, connectors (high-temperature, impact-resistant plastics).
Medical Devices: Syringe components, diagnostic tool parts (ISO 13485 certified, medical-grade steel/resins).
Baby & Daily Necessities: Diaper accessories, bottle parts, storage components (food-grade materials, smooth finishes).
Home Appliances: Switch panels, filter housings, appliance knobs.
Industrial & Packaging: Gear parts, valve bodies, packaging caps.
Project Consultation: Share your 2D/3D drawings, material specs, production volume, and quality requirements.
Design & Validation: We provide DFM reports, mold flow analysis, and 3D mold designs for your approval.
Mold Fabrication: CNC machining, EDM, wire cutting, and polishing by our skilled technicians.
Trial Run & Testing: Mold trial at our facility; we send trial parts for your inspection and approval.
Delivery & Support: Mold delivery with detailed documentation; ongoing maintenance and technical support.
DFM Analysis: Pre-production design for manufacturability review to eliminate defects and reduce costs.
Mold Flow Simulation: Predict material flow, cooling, and shrinkage to ensure part consistency.
Tolerance Customization: Achieve tight tolerances down to ±0.005mm for micro-precision parts (electronics, medical) or standard tolerances for consumer goods.
Cavity Design: Single-cavity (prototyping/low volume) or multi-cavity (2/4/8/16+ cavities for high volume) molds.
Runner Systems: Custom cold runner (cost-effective for small runs) or hot runner (reduced waste, faster cycles for mass production) designs.
Demolding Solutions: Automatic ejection, hydraulic slides, lifters, and unscrewing mechanisms for undercut or complex parts.
Cooling System: Precision-machined conformal cooling (3D printed or CNC) for uniform temperature control and shorter cycle times.
| Production Scenario | Recommended Steel | Compatible Plastics |
|---|---|---|
| Low-Volume Prototyping | P20, 718 (pre-hardened) | PP, PE, ABS, PS |
| Medium-Run Production | H13, 2316 (corrosion-resistant) | TPU, PA (nylon), PET |
| High-Volume Mass Production | S136, D2 (hardened steel) | PC, PMMA (acrylic), Medical-grade resins |
Surface Finish Customization: Mirror polishing (SPI A1), texture (VDI 20-40), sandblasting, and electroless nickel plating for wear/chemical resistance.
Consumer Electronics: Phone cases, charger housings, sensor components (precision tolerances, flame-retardant materials).
Automotive: Interior trims, engine parts, connectors (high-temperature, impact-resistant plastics).
Medical Devices: Syringe components, diagnostic tool parts (ISO 13485 certified, medical-grade steel/resins).
Baby & Daily Necessities: Diaper accessories, bottle parts, storage components (food-grade materials, smooth finishes).
Home Appliances: Switch panels, filter housings, appliance knobs.
Industrial & Packaging: Gear parts, valve bodies, packaging caps.
Project Consultation: Share your 2D/3D drawings, material specs, production volume, and quality requirements.
Design & Validation: We provide DFM reports, mold flow analysis, and 3D mold designs for your approval.
Mold Fabrication: CNC machining, EDM, wire cutting, and polishing by our skilled technicians.
Trial Run & Testing: Mold trial at our facility; we send trial parts for your inspection and approval.
Delivery & Support: Mold delivery with detailed documentation; ongoing maintenance and technical support.
