Stable Large-Size Product Molding Hot Runner Etching Texture Plastic Box Frame Plastic Mold

This precision hot runner injection mold is custom-developed for manufacturing large-size plastic box frame components. Adopting a high-rigidity mold structure and advanced hot runner feeding system, the mold ensures stable melt filling for oversized thick-wall plastic frames. The cavity supports VDI etching texture treatment, delivering scratch-resistant matte surface for finished plastic box frames. Under standardized quality control, strict dimensional tolerance is maintained to guarantee high assembly consistency for industrial equipment housings, appliance storage frames and automation equipment structural enclosures, ideal for high-volume mass production of large-size plastic structural parts.
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  • 19090

  • YIXUN mold

  • 8480419090

This precision hot runner injection mold is custom-developed for manufacturing large-size plastic box frame components. Adopting a high-rigidity mold structure and advanced hot runner feeding system, the mold ensures stable melt filling for oversized thick-wall plastic frames. The cavity supports VDI etching texture treatment, delivering scratch-resistant matte surface for finished plastic box frames. Under standardized quality control, strict dimensional tolerance is maintained to guarantee high assembly consistency for industrial equipment housings, appliance storage frames and automation equipment structural enclosures, ideal for high-volume mass production of large-size plastic structural parts.

Key Features

1. Stable Large-Size Molding Structure Design

  • Built with heavy-duty high-rigidity mold base and multiple precision guide pin assemblies, effectively resisting high injection pressure during large-size part molding to prevent mold expansion, deformation and dimensional offset in long-term continuous production.

  • Internal reinforced rib structure design of the plastic box frame is perfectly reproduced via precision CNC and EDM machining, greatly improving the load-bearing capacity and structural stability of finished box frames, avoiding bending or cracking under heavy load.

  • Optimized balanced circulating cooling channels uniformly control mold temperature, effectively solving common defects of large plastic parts such as warpage, shrinkage and uneven deformation, ensuring consistent dimensional accuracy within ±0.02mm.

2. Advanced Hot Runner Feeding System

  • Equipped with professional hot runner manifold and temperature-controlled nozzles, eliminating cold runner waste materials to greatly reduce raw material consumption and production cost for large-size plastic products.

  • Multi-point balanced gating layout ensures uniform melt filling across the entire large cavity, effectively removing weld lines, short shots and flow marks, significantly improving the surface quality and mechanical strength of the plastic box frame.

  • Independent temperature control for each hot runner zone allows precise parameter adjustment for different engineering plastics, adapting to PP, ABS, PC, flame-retardant PC/ABS and other industrial raw materials.

3. Customizable Etching Texture Surface Treatment

  • Mold cavity supports professional VDI texture etching, matte grain and anti-slip surface processing, replacing secondary painting or spraying procedures to lower post-processing costs.

  • The textured surface effectively resists daily scratches, friction marks and fingerprint residues, greatly improving the wear resistance and industrial-grade appearance of the plastic box frame.

  • Various texture grades are optional to meet different design requirements of industrial equipment, household appliances and automation products for anti-slip, dust-proof and decorative appearance.

4. Long Service Life & Strict Quality Control

  • Optional high-grade pre-hardened mold steel such as NAK80 / 718H / S136, with excellent wear resistance, corrosion resistance and texture replication performance, standard service life reaches 600,000~1,000,000 shots.

  • The whole machining, assembly and trial production process follows ISO9001 quality management standards, with complete dimensional inspection records, raw material certification and process traceability files provided for factory audit and export clearance.

  • Pre-reserved precise assembly holes, positioning grooves and limit buckles on the plastic box frame, realizing seamless installation with internal circuit modules, brackets and other components.


Technical Specifications

Item Detailed Parameter
Applicable Product Large-Size Plastic Box Frame, Industrial Equipment Structural Housing
Runner System Hot Runner (Multi-Point Balanced Feeding)
Optional Mold Steel NAK80 / 718H / S136 Pre-Hardened Mold Steel
Cavity Surface Treatment VDI Etching Texture / Matte Grain / High Gloss Polishing
Dimensional Tolerance ±0.02mm Strict Precision Control
Standard Mold Lifespan 600,000 ~ 1,000,000 Shots
Cooling System Equilibrium Circulating Water Cooling Channel
Applicable Materials ABS, PP, PC, Flame-Retardant PC/ABS, High-Toughness Engineering Plastics
Custom Service DFM Analysis, Mold Flow Simulation, Texture Customization, Logo Engraving
Stable Large-Size Product Molding


Application Scenarios

  1. Industrial automation equipment internal plastic mounting frames and protective box housings

  2. Household & commercial large appliance storage box frames, electrical equipment structural brackets

  3. Intelligent control cabinet plastic enclosures, battery pack fixed support frames

  4. Logistics equipment, test instruments large-size plastic structural frames

  5. New energy equipment internal insulated plastic box and fixing frame components


Our Competitive Advantages

  1. Rich experience in large-size hot runner mold manufacturing, proficient in anti-warpage structural optimization and thick-wall plastic molding technology, solving various molding defects for oversized plastic parts.

  2. Professional texture etching cooperation resources, capable of customizing multiple VDI grain grades to meet industrial anti-scratch and appearance design demands.

  3. One-stop full-chain service: structural DFM optimization, hot runner layout design, mold flow analysis, precision machining, multiple trial molding and after-sales technical support.

  4. Strict IP protection: sign NDA confidentiality agreements for all customer drawings, 3D models and product design schemes to avoid technical information leakage.


FAQ

Q1: What are the advantages of hot runner mold for large-size plastic box frame?

A: Hot runner system saves raw material waste from cold runners, ensures uniform filling of large cavity to eliminate surface weld defects, improves product consistency and reduces long-term mass production costs.

Q2: Can I customize different etching texture types on the mold cavity?

A: Yes, we support all standard VDI texture grades, matte, fog grain and anti-slip grain treatments, and can also customize exclusive texture patterns according to your design requirements.

Q3: How do you control warpage for such large-size plastic box frame?

A: We conduct mold flow simulation in advance to optimize rib layout, gate position and cooling channel distribution, combined with high-rigidity mold base design to effectively restrain product shrinkage and warpage, guaranteeing strict dimensional tolerance.

Q4: What is the lead time for this large hot runner plastic box frame mold?

A: Standard lead time is 28–38 working days, including multiple rounds of trial molding, dimensional testing and texture verification to ensure the finished plastic box frame meets mass production and assembly requirements.


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