| Quantity: | |
|---|---|
YIXUN mold
8480419090
Mold Type: Two-plate (or three-plate) multi-cavity mold (cavity count customizable: 4–32 cavities, based on component size).
Material: Premium mold steel (S136, H13, or 718H) – corrosion-resistant, high-hardness (HRC 48–52), and wear-resistant for long service life.
Core Features:
Precision Cavities: Machined to ±0.005mm tolerance, ensuring uniform component dimensions across all cavities.
Slide Mechanisms: Hydraulic/pneumatic slides (integrated red components in the image) for forming complex features (undercuts，holes) without damaging the product.
Hot Runner System (Optional): Reduces plastic waste and improves melt flow uniformity (ideal for high-volume production).
High Production Efficiency: Multi-cavity design produces 4–32 components per cycle (cycle time: 10–60s, depending on component size), cutting production costs by 30–50%.
Long Service Life: Mold steel with PVD coating (corrosion/abrasion-resistant) ensures 1–5 million production cycles (depending on material and component complexity).
Consistent Component Quality: Precision machining and uniform cooling systems eliminate defects (flow marks, warpage, sink marks) across all cavities.
Customizable Design: Adaptable to component shapes (from small caps to large automotive parts) and features (threads, undercuts, complex geometries).
3D Modeling: CAD design of mold cavities, cores, and slides, optimized for your component’s geometry.
Mold Flow Analysis: Simulates plastic melt flow, cooling, and shrinkage to identify and resolve potential defects (e.g., air traps, uneven filling) before manufacturing.
5-Axis CNC Machining: Creates cavity/core surfaces with Ra ≤ 0.01μm finish (critical for smooth plastic components).
EDM (Electrical Discharge Machining): Forms micro-precision features (e.g., thin walls, small holes) that CNC cannot achieve.
Mold Assembly: Components (cavities, slides, ejector pins) are assembled with ±0.01mm alignment tolerance.
Trial Runs: 100–500 test injections to verify component quality, adjust process parameters (temperature, pressure), and confirm mold performance.
| Plastic Material | Typical Components | Industry |
|---|---|---|
| PP, PE | Food packaging caps, containers | Packaging |
| ABS, PC | Electronic housings, automotive interior parts | Electronics, Automotive |
| TPE, Silicone | Seals, gaskets, soft-touch components | Medical, Consumer Goods |
Quality Checks: Each mold undergoes CMM (Coordinate Measuring Machine) inspection, hardness testing, and leak testing (for cooling channels) before delivery.
After-Sales Support:
12-month warranty (covering manufacturing defects).
On-site mold maintenance training and technical support.
Mold repair/reconditioning services for extended service life.
Expertise: 15+ years of experience in custom injection mold design, serving 500+ clients across packaging, automotive, and medical industries.
Precision: ISO 9001-certified manufacturing process, with strict adherence to dimensional and surface finish standards.
Cost-Effectiveness: Optimized cavity design and material selection balance mold cost and production efficiency.
Mold Type: Two-plate (or three-plate) multi-cavity mold (cavity count customizable: 4–32 cavities, based on component size).
Material: Premium mold steel (S136, H13, or 718H) – corrosion-resistant, high-hardness (HRC 48–52), and wear-resistant for long service life.
Core Features:
Precision Cavities: Machined to ±0.005mm tolerance, ensuring uniform component dimensions across all cavities.
Slide Mechanisms: Hydraulic/pneumatic slides (integrated red components in the image) for forming complex features (undercuts，holes) without damaging the product.
Hot Runner System (Optional): Reduces plastic waste and improves melt flow uniformity (ideal for high-volume production).
High Production Efficiency: Multi-cavity design produces 4–32 components per cycle (cycle time: 10–60s, depending on component size), cutting production costs by 30–50%.
Long Service Life: Mold steel with PVD coating (corrosion/abrasion-resistant) ensures 1–5 million production cycles (depending on material and component complexity).
Consistent Component Quality: Precision machining and uniform cooling systems eliminate defects (flow marks, warpage, sink marks) across all cavities.
Customizable Design: Adaptable to component shapes (from small caps to large automotive parts) and features (threads, undercuts, complex geometries).
3D Modeling: CAD design of mold cavities, cores, and slides, optimized for your component’s geometry.
Mold Flow Analysis: Simulates plastic melt flow, cooling, and shrinkage to identify and resolve potential defects (e.g., air traps, uneven filling) before manufacturing.
5-Axis CNC Machining: Creates cavity/core surfaces with Ra ≤ 0.01μm finish (critical for smooth plastic components).
EDM (Electrical Discharge Machining): Forms micro-precision features (e.g., thin walls, small holes) that CNC cannot achieve.
Mold Assembly: Components (cavities, slides, ejector pins) are assembled with ±0.01mm alignment tolerance.
Trial Runs: 100–500 test injections to verify component quality, adjust process parameters (temperature, pressure), and confirm mold performance.
| Plastic Material | Typical Components | Industry |
|---|---|---|
| PP, PE | Food packaging caps, containers | Packaging |
| ABS, PC | Electronic housings, automotive interior parts | Electronics, Automotive |
| TPE, Silicone | Seals, gaskets, soft-touch components | Medical, Consumer Goods |
Quality Checks: Each mold undergoes CMM (Coordinate Measuring Machine) inspection, hardness testing, and leak testing (for cooling channels) before delivery.
After-Sales Support:
12-month warranty (covering manufacturing defects).
On-site mold maintenance training and technical support.
Mold repair/reconditioning services for extended service life.
Expertise: 15+ years of experience in custom injection mold design, serving 500+ clients across packaging, automotive, and medical industries.
Precision: ISO 9001-certified manufacturing process, with strict adherence to dimensional and surface finish standards.
Cost-Effectiveness: Optimized cavity design and material selection balance mold cost and production efficiency.
