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YIXUN mold
8480419090
A high-strength, lightweight structural part engineered for rapid positioning and anti-rotation fixation in lighting equipment, smart home devices, and industrial instruments—crafted via advanced precision injection molding for consistent quality and reliable performance.
High-Precision Mold Manufacturing: Adopts premium S136 tool steel molds with micro-machining technology, achieving dimensional tolerance as tight as ±0.02mm. This ensures the accurate fit of toothed edges and matching slots, avoiding loose or stuck issues during assembly.
Optimized Molding Parameters: Strictly controls injection pressure (80-100 MPa) and melt temperature (200-230°C) to ensure uniform material flow. The spoked and toothed structures are fully filled without defects such as sink marks, flash, or warpage.
Efficient Mass Production: Multi-cavity mold design (8-12 cavities per mold) enables high-volume production, reducing unit costs while maintaining consistent quality across every batch.
Burr-Free Surface Treatment: Automated deburring and polishing processes create a smooth, burr-free surface (SPI A2 grade), preventing scratches on matching components and ensuring safe handling during assembly.
Outer toothed edges: Precisely engage with equipment housing or base slots to achieve anti-rotation fixation, effectively preventing component loosening caused by vibration.
Central circular hole: Designed for sleeving on rotating shafts or fixing posts, ensuring accurate positioning and concentricity during installation.
Spoked hollow design: Reduces overall weight by 30% compared to solid structures while maintaining sufficient load-bearing capacity and impact resistance.
High-rigidity material: ABS/PP plastic offers excellent structural stability, withstanding long-term use without deformation or wear.
Tool-free snap-fit installation: Enables quick assembly, improving production efficiency for equipment manufacturers.
Matte white finish: Resists yellowing, scratches, and daily wear, compatible with various interior designs and equipment aesthetics.
Parameter | Details |
|---|---|
Material | High-Rigidity ABS / PP (Customizable) |
Color | Matte White (Custom Pantone Colors Available) |
Dimensional Tolerance | ±0.02mm |
Wall Thickness | 2.0 - 2.5mm |
Operating Temperature | -20°C ~ 85°C |
Mounting Type | Snap-Fit / Shaft Sleeving |
Material customization: Choose anti-static ABS, chemical-resistant PP, or fiberglass-reinforced plastic based on application scenarios.
Dimensional adjustment: Modify the size of the central hole, number of spokes, and tooth profile to match specific equipment designs.
Color & finish: Customize glossy finish or Pantone colors to align with brand aesthetics.
Branding: Add micro-embossed logos or part numbers to the surface via mold modification for product traceability.
Lighting equipment: Embedded mounting buckles for downlights, spotlights, and panel lights, ensuring stable connection with ceilings.
Smart home devices: Base fixing parts for small appliances (e.g., air purifiers, smart speakers), preventing sliding or rotation.
Industrial instruments: Internal module positioning buckles for testing equipment, ensuring component stability in vibrating environments.
A high-strength, lightweight structural part engineered for rapid positioning and anti-rotation fixation in lighting equipment, smart home devices, and industrial instruments—crafted via advanced precision injection molding for consistent quality and reliable performance.
High-Precision Mold Manufacturing: Adopts premium S136 tool steel molds with micro-machining technology, achieving dimensional tolerance as tight as ±0.02mm. This ensures the accurate fit of toothed edges and matching slots, avoiding loose or stuck issues during assembly.
Optimized Molding Parameters: Strictly controls injection pressure (80-100 MPa) and melt temperature (200-230°C) to ensure uniform material flow. The spoked and toothed structures are fully filled without defects such as sink marks, flash, or warpage.
Efficient Mass Production: Multi-cavity mold design (8-12 cavities per mold) enables high-volume production, reducing unit costs while maintaining consistent quality across every batch.
Burr-Free Surface Treatment: Automated deburring and polishing processes create a smooth, burr-free surface (SPI A2 grade), preventing scratches on matching components and ensuring safe handling during assembly.
Outer toothed edges: Precisely engage with equipment housing or base slots to achieve anti-rotation fixation, effectively preventing component loosening caused by vibration.
Central circular hole: Designed for sleeving on rotating shafts or fixing posts, ensuring accurate positioning and concentricity during installation.
Spoked hollow design: Reduces overall weight by 30% compared to solid structures while maintaining sufficient load-bearing capacity and impact resistance.
High-rigidity material: ABS/PP plastic offers excellent structural stability, withstanding long-term use without deformation or wear.
Tool-free snap-fit installation: Enables quick assembly, improving production efficiency for equipment manufacturers.
Matte white finish: Resists yellowing, scratches, and daily wear, compatible with various interior designs and equipment aesthetics.
Parameter | Details |
|---|---|
Material | High-Rigidity ABS / PP (Customizable) |
Color | Matte White (Custom Pantone Colors Available) |
Dimensional Tolerance | ±0.02mm |
Wall Thickness | 2.0 - 2.5mm |
Operating Temperature | -20°C ~ 85°C |
Mounting Type | Snap-Fit / Shaft Sleeving |
Material customization: Choose anti-static ABS, chemical-resistant PP, or fiberglass-reinforced plastic based on application scenarios.
Dimensional adjustment: Modify the size of the central hole, number of spokes, and tooth profile to match specific equipment designs.
Color & finish: Customize glossy finish or Pantone colors to align with brand aesthetics.
Branding: Add micro-embossed logos or part numbers to the surface via mold modification for product traceability.
Lighting equipment: Embedded mounting buckles for downlights, spotlights, and panel lights, ensuring stable connection with ceilings.
Smart home devices: Base fixing parts for small appliances (e.g., air purifiers, smart speakers), preventing sliding or rotation.
Industrial instruments: Internal module positioning buckles for testing equipment, ensuring component stability in vibrating environments.
