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yixun
yixunmold
| Feature | Technical Details | Core Benefits |
|---|---|---|
| One-Piece Injection Molding | Integrated structure with no assembly required; manufactured in a single injection cycle, integrating heat dissipation, installation, and protection functions | Reduces part count and assembly costs; ensures structural integrity and stability, avoiding loose components |
| Efficient Heat Dissipation Grille | Central dense grille design; optimized airflow channel; uniform grille spacing to balance heat dissipation and protection | Promotes air circulation, effectively reducing internal equipment temperature; prevents overheating and extends service life |
| Secure Installation Design | Surrounding boss-mounted screw holes; reinforced thread structure; precise hole position tolerance (±0.02mm) | Ensures stable fixation to equipment main body or mounting plate; enhances thread strength and prevents loosening |
| Buffer & Grip Function | Left-side large convex structure; anti-slip surface texture; made of high-toughness plastic | Protects internal components from collision damage; facilitates easy handling and installation of equipment |
| Snap-Fit Assembly | Edge card slots and flanges; precise fit with matching components; easy assembly and disassembly | Simplifies assembly process; improves production efficiency; ensures tight connection and good sealing |
| High-Quality Material & Finish | Material: ABS/PP/flame-retardant PC; color: matte red; surface treatment: deburring and cleaning | Excellent impact resistance, heat resistance, and corrosion resistance; scratch-resistant and dirt-resistant; attractive appearance |
Industrial Equipment: Small motors, fans, heaters, frequency converters, industrial control panels, and material handling equipment housings/end covers
Household Appliances: Air purifiers, dehumidifiers, small kitchen appliances, and audio equipment side covers/back covers
Electrical & Electronic Equipment: Test and measurement instruments, lab equipment, power supplies, and network device enclosures
Automotive & Medical Auxiliary Equipment: Custom housing components for automotive electronic accessories and small medical device enclosures (with medical-grade material options)
Mold Design & Engineering: 3D CAD/CAM design with DFM (Design for Manufacturability) analysis and mold flow simulation (CAE) to optimize grille structure, cooling channels, and core-pulling mechanism. Finite element analysis (FEA) is used to prevent warpage and ensure structural stability.
Precision Machining: High-speed CNC milling, wire EDM, and EDM sinking for mold cavity/core and side core-pulling components. Precision grinding and polishing ensure smooth mold surfaces and accurate part dimensions.
Injection Molding: Servo-driven injection molding machines with closed-loop control for consistent material dosing and pressure. Temperature-controlled barrels and optimized injection parameters ensure uniform filling of grille fine ribs and avoid defects such as underfilling or burning.
Dimensional Inspection: CMM (Coordinate Measuring Machine) and optical scanners verify hole position, overall dimensions, and fit accuracy.
Visual & Functional Testing: Deburring inspection, assembly fit testing, and heat dissipation performance testing.
Material Validation: Tensile testing, impact testing, and flame-retardant testing (if applicable) to confirm material performance.
Design Customization: Customize housing size, grille structure, mounting hole position, buffer/grip shape, and snap-fit design according to your equipment drawings.
Material & Finish Customization: Select suitable materials (ABS/PP/PC) based on application needs; custom color matching, surface texture, laser marking, or logo printing.
Mold Customization: Multi-cavity molds for high-volume production, insert molding for metal inserts, and 2K injection molding for dual-material components.
Process Customization: Post-processing services such as anti-static treatment, waterproof coating, and precision deburring.
Integrated Design Expertise: We focus on integrated plastic housing design, integrating multiple functions into one piece to reduce assembly costs and improve structural stability.
Precision & Consistency: Micron-level mold machining and strict quality control ensure every housing meets tight tolerances and consistent quality.
Material & Process Advantages: Deep understanding of engineering plastic properties and injection molding processes ensures optimal product performance and durability.
Customization Flexibility: We provide tailored solutions according to your equipment requirements, supporting personalized design and production.
End-to-End Support: From initial design consultation, mold development, and mass production to after-sales service, we are your trusted one-stop partner.
| Feature | Technical Details | Core Benefits |
|---|---|---|
| One-Piece Injection Molding | Integrated structure with no assembly required; manufactured in a single injection cycle, integrating heat dissipation, installation, and protection functions | Reduces part count and assembly costs; ensures structural integrity and stability, avoiding loose components |
| Efficient Heat Dissipation Grille | Central dense grille design; optimized airflow channel; uniform grille spacing to balance heat dissipation and protection | Promotes air circulation, effectively reducing internal equipment temperature; prevents overheating and extends service life |
| Secure Installation Design | Surrounding boss-mounted screw holes; reinforced thread structure; precise hole position tolerance (±0.02mm) | Ensures stable fixation to equipment main body or mounting plate; enhances thread strength and prevents loosening |
| Buffer & Grip Function | Left-side large convex structure; anti-slip surface texture; made of high-toughness plastic | Protects internal components from collision damage; facilitates easy handling and installation of equipment |
| Snap-Fit Assembly | Edge card slots and flanges; precise fit with matching components; easy assembly and disassembly | Simplifies assembly process; improves production efficiency; ensures tight connection and good sealing |
| High-Quality Material & Finish | Material: ABS/PP/flame-retardant PC; color: matte red; surface treatment: deburring and cleaning | Excellent impact resistance, heat resistance, and corrosion resistance; scratch-resistant and dirt-resistant; attractive appearance |
Industrial Equipment: Small motors, fans, heaters, frequency converters, industrial control panels, and material handling equipment housings/end covers
Household Appliances: Air purifiers, dehumidifiers, small kitchen appliances, and audio equipment side covers/back covers
Electrical & Electronic Equipment: Test and measurement instruments, lab equipment, power supplies, and network device enclosures
Automotive & Medical Auxiliary Equipment: Custom housing components for automotive electronic accessories and small medical device enclosures (with medical-grade material options)
Mold Design & Engineering: 3D CAD/CAM design with DFM (Design for Manufacturability) analysis and mold flow simulation (CAE) to optimize grille structure, cooling channels, and core-pulling mechanism. Finite element analysis (FEA) is used to prevent warpage and ensure structural stability.
Precision Machining: High-speed CNC milling, wire EDM, and EDM sinking for mold cavity/core and side core-pulling components. Precision grinding and polishing ensure smooth mold surfaces and accurate part dimensions.
Injection Molding: Servo-driven injection molding machines with closed-loop control for consistent material dosing and pressure. Temperature-controlled barrels and optimized injection parameters ensure uniform filling of grille fine ribs and avoid defects such as underfilling or burning.
Dimensional Inspection: CMM (Coordinate Measuring Machine) and optical scanners verify hole position, overall dimensions, and fit accuracy.
Visual & Functional Testing: Deburring inspection, assembly fit testing, and heat dissipation performance testing.
Material Validation: Tensile testing, impact testing, and flame-retardant testing (if applicable) to confirm material performance.
Design Customization: Customize housing size, grille structure, mounting hole position, buffer/grip shape, and snap-fit design according to your equipment drawings.
Material & Finish Customization: Select suitable materials (ABS/PP/PC) based on application needs; custom color matching, surface texture, laser marking, or logo printing.
Mold Customization: Multi-cavity molds for high-volume production, insert molding for metal inserts, and 2K injection molding for dual-material components.
Process Customization: Post-processing services such as anti-static treatment, waterproof coating, and precision deburring.
Integrated Design Expertise: We focus on integrated plastic housing design, integrating multiple functions into one piece to reduce assembly costs and improve structural stability.
Precision & Consistency: Micron-level mold machining and strict quality control ensure every housing meets tight tolerances and consistent quality.
Material & Process Advantages: Deep understanding of engineering plastic properties and injection molding processes ensures optimal product performance and durability.
Customization Flexibility: We provide tailored solutions according to your equipment requirements, supporting personalized design and production.
End-to-End Support: From initial design consultation, mold development, and mass production to after-sales service, we are your trusted one-stop partner.
