| Quantity: | |
|---|---|
YIXUN mold
8480419090
| Industry | Mold Base Material | Cavity/Core Material | Key Material Features |
|---|---|---|---|
| Home Appliances | 4Cr13 Stainless Steel | ASSAB S136 / SKD11 | Wear-resistant (500,000+ cycles), corrosion-proof |
| Medical Devices | 304 Stainless Steel | SUS420J2 / P20 | Sterilizable, non-toxic, meets ISO 13485 |
| Consumer Electronics | S50C Carbon Steel | H13 / DC53 | High precision (±0.005mm), ideal for thin-walled parts |
| Automotive Accessories | 2738 Pre-hardened Steel | 1.2738 | Impact-resistant, temperature-stable (-40~120℃) |
Cavity Layout: 1-8 cavities (optimized for mass production; 10,000+ parts/day for small shells).
Gate System: Latent/edge gates to avoid visible marks on aesthetic surfaces.
Cooling: Circular/grid cooling channels (temperature variation <±2℃) to prevent warping in large panels.
Key Focus: Food-grade compatibility (FDA/LFGB certified), scratch-resistant surface polishing (Ra 0.02μm).
Cavity Layout: 16-32 cavities (high-volume demand for disposable consumables).
Gate System: Hot runner gates for uniform filling (critical for thin-walled syringe barrels).
Cleanliness: Mold production in ISO 8 cleanrooms; no dead corners for easy sterilization.
Key Focus: Dimensional accuracy (±0.01mm), biocompatible materials, compliance with FDA 21 CFR Part 820.
Cavity Layout: 8-16 cavities (fast cycle times for high-turnover products).
Structure: Insert molding compatibility (for metal-plastic hybrid parts like USB ports).
Precision: Micro-machining for tiny features (e.g., button grooves, speaker grilles).
Key Focus: Impact resistance, tight assembly tolerances (±0.02mm), custom color matching.
Cavity Layout: 1-4 cavities (large parts with complex geometries).
Material Compatibility: Supports PP+GF, ABS+PC (heat-resistant, anti-UV plastics).
Durability: Heat-treated to HRC 52-55 (service life ≥1,000,000 cycles).
Key Focus: Weather resistance, vibration stability, compliance with IATF 16949.
Certifications: ISO 9001, ISO 13485 (medical), IATF 16949 (automotive).
Testing: 48-hour continuous test runs for each mold; 100% inspection of critical dimensions via CMM (Coordinate Measuring Machine).
Traceability: Full material and production records for regulatory compliance (critical for medical/automotive).
| General Parameter | Details | Industry-Specific Variations |
|---|---|---|
| Mold Size | 300×250×200mm ~ 800×600×500mm | Medical: Compact (fits cleanroom machines); Automotive: Larger (for 200-500 ton presses) |
| Cycle Time | 15-45 seconds | Medical: 15-20s (syringes); Automotive: 30-45s (large trim parts) |
| Service Life | 500,000 ~ 1,500,000 cycles | Medical: 500,000+; Automotive: 1,000,000+ |
| Applicable Plastics | PP, ABS, HIPS, PC, PE, Silicone | Medical: PP, TPE (biocompatible); Electronics: PC+ABS (impact-resistant) |
Tailored Design: Accept 2D/3D drawings (STEP, IGES, CAD) for product-specific mold modifications (e.g., cavity number, logo embossing, insert structures).
Industry-Specific Solutions:
Appliances: Food-grade material selection, aesthetic surface treatment.
Medical: Cleanroom production, sterilization compatibility testing.
Electronics: Thin-wall molding (minimum wall thickness 0.3mm), overmolding support.
Automotive: UV resistance, temperature cycle testing.
Turnkey Support: Mold design → prototype sampling → mass production → after-sales debugging (accelerate your product launch by 30%).
30 years of experience in cross-industry injection mold manufacturing.
5000+ successful projects (served 200+ brands including home appliance giants and medical device manufacturers).
Flexible customization to meet unique product requirements—from small consumer goods to high-precision medical tools.
| Industry | Mold Base Material | Cavity/Core Material | Key Material Features |
|---|---|---|---|
| Home Appliances | 4Cr13 Stainless Steel | ASSAB S136 / SKD11 | Wear-resistant (500,000+ cycles), corrosion-proof |
| Medical Devices | 304 Stainless Steel | SUS420J2 / P20 | Sterilizable, non-toxic, meets ISO 13485 |
| Consumer Electronics | S50C Carbon Steel | H13 / DC53 | High precision (±0.005mm), ideal for thin-walled parts |
| Automotive Accessories | 2738 Pre-hardened Steel | 1.2738 | Impact-resistant, temperature-stable (-40~120℃) |
Cavity Layout: 1-8 cavities (optimized for mass production; 10,000+ parts/day for small shells).
Gate System: Latent/edge gates to avoid visible marks on aesthetic surfaces.
Cooling: Circular/grid cooling channels (temperature variation <±2℃) to prevent warping in large panels.
Key Focus: Food-grade compatibility (FDA/LFGB certified), scratch-resistant surface polishing (Ra 0.02μm).
Cavity Layout: 16-32 cavities (high-volume demand for disposable consumables).
Gate System: Hot runner gates for uniform filling (critical for thin-walled syringe barrels).
Cleanliness: Mold production in ISO 8 cleanrooms; no dead corners for easy sterilization.
Key Focus: Dimensional accuracy (±0.01mm), biocompatible materials, compliance with FDA 21 CFR Part 820.
Cavity Layout: 8-16 cavities (fast cycle times for high-turnover products).
Structure: Insert molding compatibility (for metal-plastic hybrid parts like USB ports).
Precision: Micro-machining for tiny features (e.g., button grooves, speaker grilles).
Key Focus: Impact resistance, tight assembly tolerances (±0.02mm), custom color matching.
Cavity Layout: 1-4 cavities (large parts with complex geometries).
Material Compatibility: Supports PP+GF, ABS+PC (heat-resistant, anti-UV plastics).
Durability: Heat-treated to HRC 52-55 (service life ≥1,000,000 cycles).
Key Focus: Weather resistance, vibration stability, compliance with IATF 16949.
Certifications: ISO 9001, ISO 13485 (medical), IATF 16949 (automotive).
Testing: 48-hour continuous test runs for each mold; 100% inspection of critical dimensions via CMM (Coordinate Measuring Machine).
Traceability: Full material and production records for regulatory compliance (critical for medical/automotive).
| General Parameter | Details | Industry-Specific Variations |
|---|---|---|
| Mold Size | 300×250×200mm ~ 800×600×500mm | Medical: Compact (fits cleanroom machines); Automotive: Larger (for 200-500 ton presses) |
| Cycle Time | 15-45 seconds | Medical: 15-20s (syringes); Automotive: 30-45s (large trim parts) |
| Service Life | 500,000 ~ 1,500,000 cycles | Medical: 500,000+; Automotive: 1,000,000+ |
| Applicable Plastics | PP, ABS, HIPS, PC, PE, Silicone | Medical: PP, TPE (biocompatible); Electronics: PC+ABS (impact-resistant) |
Tailored Design: Accept 2D/3D drawings (STEP, IGES, CAD) for product-specific mold modifications (e.g., cavity number, logo embossing, insert structures).
Industry-Specific Solutions:
Appliances: Food-grade material selection, aesthetic surface treatment.
Medical: Cleanroom production, sterilization compatibility testing.
Electronics: Thin-wall molding (minimum wall thickness 0.3mm), overmolding support.
Automotive: UV resistance, temperature cycle testing.
Turnkey Support: Mold design → prototype sampling → mass production → after-sales debugging (accelerate your product launch by 30%).
30 years of experience in cross-industry injection mold manufacturing.
5000+ successful projects (served 200+ brands including home appliance giants and medical device manufacturers).
Flexible customization to meet unique product requirements—from small consumer goods to high-precision medical tools.
