| Quantity: | |
|---|---|
yixun
yixunmold
| Feature | Technical Details | Core Benefits |
|---|---|---|
| Multi-Axis Hydraulic Core-Pulling System | Multiple hydraulic cylinders driving side and angled slides; synchronized motion control for complex undercuts | Enables molding of intricate geometries (deep side holes, snap-fits, internal ribs) without post-processing; ensures damage-free demolding |
| Integrated Conformal Cooling System | Strategically designed cooling channels with external quick-connect hose interfaces; optimized for uniform heat dissipation | Reduces cycle time by 20–30%; minimizes warpage, shrinkage, and residual stress for dimensional stability |
| High-Precision Guidance & Locating | Multi-size guide pillars, precision leader pins, and interlocking blocks; micron-level alignment accuracy | Eliminates mold misalignment; ensures consistent part quality across millions of cycles, critical for multi-cavity and high-precision applications |
| Durable Mold Construction | Cavity/core: H13/SKD61 hardened steel (HRC 52–56); mold base: S50C or P20; precision-ground mating surfaces | Extends mold life to 500,000+ cycles; withstands high-pressure, high-temperature molding conditions |
| Standardized & Modular Design | Compliant with DME/HASCO/JIS standards; interchangeable components and modular slide assemblies | Reduces maintenance time and costs; ensures compatibility with global injection molding platforms |
| One-Stop Engineering Support | Full-service support from initial DFM analysis and mold flow simulation to trial runs and process optimization | Accelerates time-to-market; minimizes production risks and ensures seamless scalability |
| Parameter | Standard Configuration | Custom Options |
|---|---|---|
| Mold Type | Complex injection mold with multi-axis hydraulic slides | 2K/overmold, insert molding, or gas-assisted injection molds |
| Cavity Count | Customizable (1–8+ cavities) based on production volume | High-cavity (16+) molds for mass production |
| Mold Steel | Cavity/core: H13/SKD61; mold base: S50C/P20 | Stainless steel (for medical/ food applications), or premium grades for ultra-high wear resistance |
| Slide Mechanisms | Hydraulically driven side/angled slides (2–8+ slides) | Mechanical cams, pneumatic slides, or telescopic core pins for specialized geometries |
| Cooling System | Conformal cooling channels with external hose connections | High-flow rate designs, temperature-controlled circuits, or conformal 3D-printed inserts |
| Tolerance | ±0.005mm for critical features; ±0.02mm for non-critical dimensions | Custom tolerance classes for ultra-precision applications (e.g., medical connectors) |
| Surface Finish | Mirror polish (Ra ≤ 0.2μm) for critical surfaces; textured finishes available | Custom textures, laser marking, or PVD coatings for wear resistance |
| Cycle Time | 30–60 seconds (depending on part complexity and material) | Optimized to 20–40 seconds for high-volume production |
| Certifications | ISO 9001, RoHS | USP Class VI, or IATF 16949 for automotive applications |
Engine and powertrain components (intake manifolds, valve covers, sensor housings)
Interior trim and structural components (door panels, seat mechanisms, HVAC parts)
EV auxiliary components (battery module parts, charging port housings)
High-precision connectors and fluid management components (IV sets, catheter hubs, filter housings)
Surgical instruments and diagnostic equipment (handles, casings, precision actuators)
Lab automation and disposable medical devices (sample cartridges, pump components)
Valve and pump components (seals, housings, actuator arms)
Robotics and conveyor system parts (gears, grippers, structural brackets)
Electrical enclosures and control modules (sensor housings, terminal blocks)
Complex housings and structural components (smartphone frames, appliance control panels)
Precision actuators and hinges (camera lens mechanisms, laptop hinges)
High-performance seals and gaskets (waterproofing components for wearables)
3D CAD/CAM design with DFM analysis and mold flow simulation (CAE) to optimize gate placement, cooling, and ejection.
High-speed 5-axis CNC milling, EDM sinking, and wire EDM for cavity/core and slide fabrication.
Hardening, tempering, and precision grinding to achieve tight tolerances and mirror finishes.
Meticulous assembly of slide mechanisms, cooling circuits, and guidance systems; functional testing to verify smooth motion and alignment.
Comprehensive mold trials (T1/T2) to validate part quality, cycle time, and demolding efficiency.
Dimensional Inspection: CMM (Coordinate Measuring Machine) and optical scanners for 100% critical dimension verification.
Material Validation: Hardness testing, material traceability, and certification for all mold steels.
Performance Testing: Long-duration endurance testing to simulate production conditions and validate mold life.
Design Optimization: Our engineering team refines your 3D models for manufacturability, reducing mold complexity and improving part performance.
Material Selection: We help you choose the optimal mold steel and plastic resin for your application, balancing strength, temperature resistance, and cost.
Mold Customization: Multi-cavity designs, specialized slide mechanisms, and integrated cooling systems tailored to your component’s geometry.
Process Integration: Support for insert molding, overmolding, gas-assisted injection, and in-mold labeling (IML) for advanced component designs.
Complexity Expertise: Decades of experience in designing and manufacturing molds with multi-axis core-pulling and conformal cooling, solving the industry’s most challenging molding problems.
Precision & Consistency: Micron-level machining and rigorous quality control ensure every part meets your specifications, even after hundreds of thousands of cycles.
Global Compliance: Our molds meet international standards (ISO, IATF, FDA) for use in regulated industries, including automotive, medical, and aerospace.
End-to-End Support: From initial design consultation to mass production and after-sales maintenance, we are your trusted partner for complex injection molding solutions.
| Feature | Technical Details | Core Benefits |
|---|---|---|
| Multi-Axis Hydraulic Core-Pulling System | Multiple hydraulic cylinders driving side and angled slides; synchronized motion control for complex undercuts | Enables molding of intricate geometries (deep side holes, snap-fits, internal ribs) without post-processing; ensures damage-free demolding |
| Integrated Conformal Cooling System | Strategically designed cooling channels with external quick-connect hose interfaces; optimized for uniform heat dissipation | Reduces cycle time by 20–30%; minimizes warpage, shrinkage, and residual stress for dimensional stability |
| High-Precision Guidance & Locating | Multi-size guide pillars, precision leader pins, and interlocking blocks; micron-level alignment accuracy | Eliminates mold misalignment; ensures consistent part quality across millions of cycles, critical for multi-cavity and high-precision applications |
| Durable Mold Construction | Cavity/core: H13/SKD61 hardened steel (HRC 52–56); mold base: S50C or P20; precision-ground mating surfaces | Extends mold life to 500,000+ cycles; withstands high-pressure, high-temperature molding conditions |
| Standardized & Modular Design | Compliant with DME/HASCO/JIS standards; interchangeable components and modular slide assemblies | Reduces maintenance time and costs; ensures compatibility with global injection molding platforms |
| One-Stop Engineering Support | Full-service support from initial DFM analysis and mold flow simulation to trial runs and process optimization | Accelerates time-to-market; minimizes production risks and ensures seamless scalability |
| Parameter | Standard Configuration | Custom Options |
|---|---|---|
| Mold Type | Complex injection mold with multi-axis hydraulic slides | 2K/overmold, insert molding, or gas-assisted injection molds |
| Cavity Count | Customizable (1–8+ cavities) based on production volume | High-cavity (16+) molds for mass production |
| Mold Steel | Cavity/core: H13/SKD61; mold base: S50C/P20 | Stainless steel (for medical/ food applications), or premium grades for ultra-high wear resistance |
| Slide Mechanisms | Hydraulically driven side/angled slides (2–8+ slides) | Mechanical cams, pneumatic slides, or telescopic core pins for specialized geometries |
| Cooling System | Conformal cooling channels with external hose connections | High-flow rate designs, temperature-controlled circuits, or conformal 3D-printed inserts |
| Tolerance | ±0.005mm for critical features; ±0.02mm for non-critical dimensions | Custom tolerance classes for ultra-precision applications (e.g., medical connectors) |
| Surface Finish | Mirror polish (Ra ≤ 0.2μm) for critical surfaces; textured finishes available | Custom textures, laser marking, or PVD coatings for wear resistance |
| Cycle Time | 30–60 seconds (depending on part complexity and material) | Optimized to 20–40 seconds for high-volume production |
| Certifications | ISO 9001, RoHS | USP Class VI, or IATF 16949 for automotive applications |
Engine and powertrain components (intake manifolds, valve covers, sensor housings)
Interior trim and structural components (door panels, seat mechanisms, HVAC parts)
EV auxiliary components (battery module parts, charging port housings)
High-precision connectors and fluid management components (IV sets, catheter hubs, filter housings)
Surgical instruments and diagnostic equipment (handles, casings, precision actuators)
Lab automation and disposable medical devices (sample cartridges, pump components)
Valve and pump components (seals, housings, actuator arms)
Robotics and conveyor system parts (gears, grippers, structural brackets)
Electrical enclosures and control modules (sensor housings, terminal blocks)
Complex housings and structural components (smartphone frames, appliance control panels)
Precision actuators and hinges (camera lens mechanisms, laptop hinges)
High-performance seals and gaskets (waterproofing components for wearables)
3D CAD/CAM design with DFM analysis and mold flow simulation (CAE) to optimize gate placement, cooling, and ejection.
High-speed 5-axis CNC milling, EDM sinking, and wire EDM for cavity/core and slide fabrication.
Hardening, tempering, and precision grinding to achieve tight tolerances and mirror finishes.
Meticulous assembly of slide mechanisms, cooling circuits, and guidance systems; functional testing to verify smooth motion and alignment.
Comprehensive mold trials (T1/T2) to validate part quality, cycle time, and demolding efficiency.
Dimensional Inspection: CMM (Coordinate Measuring Machine) and optical scanners for 100% critical dimension verification.
Material Validation: Hardness testing, material traceability, and certification for all mold steels.
Performance Testing: Long-duration endurance testing to simulate production conditions and validate mold life.
Design Optimization: Our engineering team refines your 3D models for manufacturability, reducing mold complexity and improving part performance.
Material Selection: We help you choose the optimal mold steel and plastic resin for your application, balancing strength, temperature resistance, and cost.
Mold Customization: Multi-cavity designs, specialized slide mechanisms, and integrated cooling systems tailored to your component’s geometry.
Process Integration: Support for insert molding, overmolding, gas-assisted injection, and in-mold labeling (IML) for advanced component designs.
Complexity Expertise: Decades of experience in designing and manufacturing molds with multi-axis core-pulling and conformal cooling, solving the industry’s most challenging molding problems.
Precision & Consistency: Micron-level machining and rigorous quality control ensure every part meets your specifications, even after hundreds of thousands of cycles.
Global Compliance: Our molds meet international standards (ISO, IATF, FDA) for use in regulated industries, including automotive, medical, and aerospace.
End-to-End Support: From initial design consultation to mass production and after-sales maintenance, we are your trusted partner for complex injection molding solutions.
