| Quantity: | |
|---|---|
YIXUN mold
8480419090
| Key Feature | Details |
| Runner Design | Heated manifolds + precision nozzles (pin-point, valve-gated, open-gated) |
| Temperature Control | PID temperature controllers (±1°C accuracy); compatible with materials up to 350°C |
| Material Efficiency | 0% runner waste – ideal for engineering plastics (PC, PEEK, PA66, ABS) and high-cost resins |
| Cycle Time | 15–40% faster than cold runner molds (20–60 seconds per cycle for industrial parts) |
| Cavity Capacity | 2–128 cavities (multi-cavity optimized for mass production) |
| Part Compatibility | Thin-walled components (≥0.5mm), complex geometries, and parts requiring uniform shrinkage |
| Durability | H13 steel manifolds + stainless steel nozzles; service life up to 1,500,000 cycles |
Automotive: Sensor housings, connector pins, interior trim, engine cooling system parts (IATF 16949 compliant)
Electronics: LED brackets, battery casings, electrical enclosures, micro-component housings (RoHS compliant)
Medical: Disposable device components, diagnostic tool parts (FDA/ISO 13485 compliant materials)
Packaging: Multi-cavity bottle caps, closure systems, preforms for high-volume beverage production
| Key Feature | Details |
| Runner Design | Standard sprue-gate, edge-gate, or fan-gate configurations; no heating elements |
| Material Compatibility | Works with all thermoplastics (PP, PE, PVC, PS, ABS) and low-temperature resins |
| Tooling Cost | 30–50% lower initial investment than hot runner molds; minimal maintenance costs |
| Cycle Time | 30–90 seconds per cycle (varies by part size); suitable for small-batch production |
| Cavity Capacity | 1–16 cavities (scalable for short runs or prototype production) |
| Part Compatibility | Thick-walled components, simple geometries, and parts with frequent material changes |
| Durability | P20 or H13 steel cavities; service life up to 800,000 cycles |
Industrial Hardware: Plastic fasteners, brackets, spacers, and pipe fittings
Construction: Electrical conduit components, irrigation system parts, greenhouse fixtures
Consumer Goods: Small appliance parts, tool handles, low-volume packaging containers
Prototyping: Rapid production of test parts for design validation (fast tooling lead times)
Consultation & DFM Analysis: Collaborate with your team to define part requirements, material selection, and production volume. Conduct Design for Manufacturing (DFM) analysis to optimize runner layout, gate position, and cooling system design—minimizing warpage and maximizing efficiency.
3D Design & Simulation: Use SolidWorks, AutoCAD, and Moldflow software to model molds and simulate material flow, cooling, and shrinkage. For hot runner molds, simulate temperature distribution to prevent cold spots or material degradation.
Precision Fabrication:
CNC machining, EDM, and wire cutting for tight tolerances (±0.005 mm) on critical components.
Heat treatment (HRC 52–58) for mold cavities and cores to enhance wear resistance.
Polishing (Ra ≤ 0.02 μm for hot runner nozzles; Ra ≤ 0.05 μm for cold runner channels) for smooth material flow.
Assembly & Testing: Assemble molds with premium components (hot runner systems from Husky, Mold-Masters, or Synventive; cold runner components with interchangeable gates). Conduct mold trial runs to validate cycle time, part quality, and waste rate.
Quality Assurance: Perform dimensional inspection (CMM, optical comparators), hardness testing, and functional testing. Provide full documentation (material certificates, test reports, maintenance guides) for compliance.
Dual Technology Expertise: 25+ years of experience in designing both hot and cold runner molds—we help you select the optimal system based on production volume, part complexity, and budget.
Customization Capabilities: Tailor runner layouts, cavity counts, gate types, and material compatibility (including recycled resins and composites).
Cost Optimization: For hot runner molds, we balance tooling costs with long-term material savings; for cold runner molds, we minimize waste with efficient runner design.
Global Compliance: Molds meet ISO 13485 (medical), RoHS, and REACH standards—ready for global industrial markets.
Reliable Support: 24/7 technical assistance for mold installation, maintenance, and process optimization. Fast lead times (hot runner molds: 4–6 weeks; cold runner molds: 2–4 weeks).
| Key Feature | Details |
| Runner Design | Heated manifolds + precision nozzles (pin-point, valve-gated, open-gated) |
| Temperature Control | PID temperature controllers (±1°C accuracy); compatible with materials up to 350°C |
| Material Efficiency | 0% runner waste – ideal for engineering plastics (PC, PEEK, PA66, ABS) and high-cost resins |
| Cycle Time | 15–40% faster than cold runner molds (20–60 seconds per cycle for industrial parts) |
| Cavity Capacity | 2–128 cavities (multi-cavity optimized for mass production) |
| Part Compatibility | Thin-walled components (≥0.5mm), complex geometries, and parts requiring uniform shrinkage |
| Durability | H13 steel manifolds + stainless steel nozzles; service life up to 1,500,000 cycles |
Automotive: Sensor housings, connector pins, interior trim, engine cooling system parts (IATF 16949 compliant)
Electronics: LED brackets, battery casings, electrical enclosures, micro-component housings (RoHS compliant)
Medical: Disposable device components, diagnostic tool parts (FDA/ISO 13485 compliant materials)
Packaging: Multi-cavity bottle caps, closure systems, preforms for high-volume beverage production
| Key Feature | Details |
| Runner Design | Standard sprue-gate, edge-gate, or fan-gate configurations; no heating elements |
| Material Compatibility | Works with all thermoplastics (PP, PE, PVC, PS, ABS) and low-temperature resins |
| Tooling Cost | 30–50% lower initial investment than hot runner molds; minimal maintenance costs |
| Cycle Time | 30–90 seconds per cycle (varies by part size); suitable for small-batch production |
| Cavity Capacity | 1–16 cavities (scalable for short runs or prototype production) |
| Part Compatibility | Thick-walled components, simple geometries, and parts with frequent material changes |
| Durability | P20 or H13 steel cavities; service life up to 800,000 cycles |
Industrial Hardware: Plastic fasteners, brackets, spacers, and pipe fittings
Construction: Electrical conduit components, irrigation system parts, greenhouse fixtures
Consumer Goods: Small appliance parts, tool handles, low-volume packaging containers
Prototyping: Rapid production of test parts for design validation (fast tooling lead times)
Consultation & DFM Analysis: Collaborate with your team to define part requirements, material selection, and production volume. Conduct Design for Manufacturing (DFM) analysis to optimize runner layout, gate position, and cooling system design—minimizing warpage and maximizing efficiency.
3D Design & Simulation: Use SolidWorks, AutoCAD, and Moldflow software to model molds and simulate material flow, cooling, and shrinkage. For hot runner molds, simulate temperature distribution to prevent cold spots or material degradation.
Precision Fabrication:
CNC machining, EDM, and wire cutting for tight tolerances (±0.005 mm) on critical components.
Heat treatment (HRC 52–58) for mold cavities and cores to enhance wear resistance.
Polishing (Ra ≤ 0.02 μm for hot runner nozzles; Ra ≤ 0.05 μm for cold runner channels) for smooth material flow.
Assembly & Testing: Assemble molds with premium components (hot runner systems from Husky, Mold-Masters, or Synventive; cold runner components with interchangeable gates). Conduct mold trial runs to validate cycle time, part quality, and waste rate.
Quality Assurance: Perform dimensional inspection (CMM, optical comparators), hardness testing, and functional testing. Provide full documentation (material certificates, test reports, maintenance guides) for compliance.
Dual Technology Expertise: 25+ years of experience in designing both hot and cold runner molds—we help you select the optimal system based on production volume, part complexity, and budget.
Customization Capabilities: Tailor runner layouts, cavity counts, gate types, and material compatibility (including recycled resins and composites).
Cost Optimization: For hot runner molds, we balance tooling costs with long-term material savings; for cold runner molds, we minimize waste with efficient runner design.
Global Compliance: Molds meet ISO 13485 (medical), RoHS, and REACH standards—ready for global industrial markets.
Reliable Support: 24/7 technical assistance for mold installation, maintenance, and process optimization. Fast lead times (hot runner molds: 4–6 weeks; cold runner molds: 2–4 weeks).
