| Quantity: | |
|---|---|
YIXUN mold
8480419090
PC (Polycarbonate): Offers exceptional impact resistance (20x stronger than glass), high heat resistance (up to 120°C), excellent transparency, and UV stability—ideal for the cap’s functional or visible components (e.g., tamper-evident rings, clear windows).
ABS (Acrylonitrile Butadiene Styrene): Delivers superior rigidity, chemical resistance, and dimensional stability, along with ease of molding and surface finish—perfect for the cap’s structural base, threads, or grip zones.
2K Integration: The dual-material design eliminates assembly steps, reduces production costs, and enhances product integrity (no risk of component separation). All materials meet FDA, RoHS, and REACH standards for safe use in food, medical, and consumer applications.
Cavity Configuration: 1+1 cavity design balances production volume and mold complexity, enabling cost-effective manufacturing for medium-to-high volume orders (ideal for 100,000–5,000,000 units/year).
2K Molding Technology: Equipped with rotating platens or core-back systems to ensure seamless material bonding between PC and ABS layers. Molds are crafted from premium H13 or S136 steel, with hardened cavities (HRC 52–56) for long service life (up to 1,000,000 cycles).
Precision Engineering: Tolerances as tight as ±0.01 mm for critical features (threads, sealing surfaces, snap fits) to ensure leak-proof performance and compatibility with standard containers.
Efficiency Optimization: Shortened cycle times (25–40 seconds per cycle) via optimized cooling channels, hot runner systems, and automated part ejection—maximizing productivity while minimizing energy consumption.
Material Compatibility: Support for PC-ABS, PC-TPE, ABS-TPE, PP-TPR, and other 2K material combinations (rigid-soft, rigid-rigid, transparent-opaque).
Cavity Customization: Flexible cavity designs (1+1, 2+2, 4+4) to match your production volume requirements.
Complex Geometries: Expertise in overmolding, insert molding, and multi-material structures (e.g., textured grips, soft-touch surfaces, tamper-evident features).
Value-Added Features: Integrate threads, gaskets, hinges, or branding elements directly into the 2K molding process—eliminating secondary operations.
DFM & Mold Design: Collaborate with your team to conduct Design for Manufacturing (DFM) analysis, optimize part geometry, and design 2K molds with simulation tools (Moldflow) to prevent warpage or material incompatibility.
Material Sourcing & Testing: Source FDA-approved, food-grade PC and ABS resins; perform pre-production testing (tensile strength, impact resistance, chemical compatibility).
Mold Fabrication: Precision machining (CNC, EDM, wire cutting), heat treatment, and polishing of mold components; strict mold trial runs to validate material bonding and part quality.
2K Injection Molding: Utilize state-of-the-art 2K molding machines (50–300 tons) with dual injection units and automated process control (temperature, pressure, cycle time) for consistent production.
Quality Inspection: 100% visual inspection, dimensional measurement (CMM, optical comparators), leak testing, and material bonding strength tests—ensuring compliance with ISO 9001 standards.
Packaging & Delivery: Custom packaging (bulk, blister, sterile packaging) and on-time delivery with full documentation (material certificates, batch records, quality reports).
2K Expertise: Specialized focus on two-component molding with 15+ years of experience in PC-ABS material combinations and container cap applications.
Cost Efficiency: 1+1 cavity molds reduce tooling costs while maintaining production efficiency; automated processes lower labor costs and minimize waste (scrap rate Quality Assurance: ISO 9001 certified manufacturing facility; strict quality control at every stage—from material selection to final inspection.
Customization: Fully tailored solutions for cap size, shape, color, texture, and functional features (e.g., child-resistant closures, tamper-evident rings).
Global Support: 24/7 technical assistance, fast lead times (tooling: 3–4 weeks; production: 2–3 weeks), and worldwide shipping with compliance documentation.
Food & Beverage: Bottled water, juice, dairy products, condiments (leak-proof, tamper-evident).
Pharmaceuticals: Pill bottles, medical device containers (sterile, chemical-resistant).
Cosmetics & Personal Care: Shampoo, lotion, skincare products (aesthetic, durable).
Industrial: Chemical containers, lubricant bottles (high-strength, corrosion-resistant).
PC (Polycarbonate): Offers exceptional impact resistance (20x stronger than glass), high heat resistance (up to 120°C), excellent transparency, and UV stability—ideal for the cap’s functional or visible components (e.g., tamper-evident rings, clear windows).
ABS (Acrylonitrile Butadiene Styrene): Delivers superior rigidity, chemical resistance, and dimensional stability, along with ease of molding and surface finish—perfect for the cap’s structural base, threads, or grip zones.
2K Integration: The dual-material design eliminates assembly steps, reduces production costs, and enhances product integrity (no risk of component separation). All materials meet FDA, RoHS, and REACH standards for safe use in food, medical, and consumer applications.
Cavity Configuration: 1+1 cavity design balances production volume and mold complexity, enabling cost-effective manufacturing for medium-to-high volume orders (ideal for 100,000–5,000,000 units/year).
2K Molding Technology: Equipped with rotating platens or core-back systems to ensure seamless material bonding between PC and ABS layers. Molds are crafted from premium H13 or S136 steel, with hardened cavities (HRC 52–56) for long service life (up to 1,000,000 cycles).
Precision Engineering: Tolerances as tight as ±0.01 mm for critical features (threads, sealing surfaces, snap fits) to ensure leak-proof performance and compatibility with standard containers.
Efficiency Optimization: Shortened cycle times (25–40 seconds per cycle) via optimized cooling channels, hot runner systems, and automated part ejection—maximizing productivity while minimizing energy consumption.
Material Compatibility: Support for PC-ABS, PC-TPE, ABS-TPE, PP-TPR, and other 2K material combinations (rigid-soft, rigid-rigid, transparent-opaque).
Cavity Customization: Flexible cavity designs (1+1, 2+2, 4+4) to match your production volume requirements.
Complex Geometries: Expertise in overmolding, insert molding, and multi-material structures (e.g., textured grips, soft-touch surfaces, tamper-evident features).
Value-Added Features: Integrate threads, gaskets, hinges, or branding elements directly into the 2K molding process—eliminating secondary operations.
DFM & Mold Design: Collaborate with your team to conduct Design for Manufacturing (DFM) analysis, optimize part geometry, and design 2K molds with simulation tools (Moldflow) to prevent warpage or material incompatibility.
Material Sourcing & Testing: Source FDA-approved, food-grade PC and ABS resins; perform pre-production testing (tensile strength, impact resistance, chemical compatibility).
Mold Fabrication: Precision machining (CNC, EDM, wire cutting), heat treatment, and polishing of mold components; strict mold trial runs to validate material bonding and part quality.
2K Injection Molding: Utilize state-of-the-art 2K molding machines (50–300 tons) with dual injection units and automated process control (temperature, pressure, cycle time) for consistent production.
Quality Inspection: 100% visual inspection, dimensional measurement (CMM, optical comparators), leak testing, and material bonding strength tests—ensuring compliance with ISO 9001 standards.
Packaging & Delivery: Custom packaging (bulk, blister, sterile packaging) and on-time delivery with full documentation (material certificates, batch records, quality reports).
2K Expertise: Specialized focus on two-component molding with 15+ years of experience in PC-ABS material combinations and container cap applications.
Cost Efficiency: 1+1 cavity molds reduce tooling costs while maintaining production efficiency; automated processes lower labor costs and minimize waste (scrap rate Quality Assurance: ISO 9001 certified manufacturing facility; strict quality control at every stage—from material selection to final inspection.
Customization: Fully tailored solutions for cap size, shape, color, texture, and functional features (e.g., child-resistant closures, tamper-evident rings).
Global Support: 24/7 technical assistance, fast lead times (tooling: 3–4 weeks; production: 2–3 weeks), and worldwide shipping with compliance documentation.
Food & Beverage: Bottled water, juice, dairy products, condiments (leak-proof, tamper-evident).
Pharmaceuticals: Pill bottles, medical device containers (sterile, chemical-resistant).
Cosmetics & Personal Care: Shampoo, lotion, skincare products (aesthetic, durable).
Industrial: Chemical containers, lubricant bottles (high-strength, corrosion-resistant).
