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YIXUN mold
8480419090
High-Transparency Materials: Medical-grade PP/PC (USP Class VI, ISO 10993 compliant) for clarity, chemical resistance, and biocompatibility.
Precision Markings: Mold-integrated volume scales (e.g., 0.5L/1L/1.5L/2L) with ±1% accuracy, eliminating label peeling or fading.
Ergonomic Design: Built-in handle and pour spout for spill-free transfer, plus a stable base for secure placement.
Integrated Molding: The jug body, handle, spout, and volume scales are formed in a single injection mold cycle – no assembly required, reducing contamination risks (critical for medical/lab use).
Mirror-Polished Mold Cavities: Ensures a smooth, scratch-resistant surface and ultra-clear transparency, enabling easy liquid level reading.
Multi-Cavity Production: High-efficiency molds (1-out-4/8) support mass manufacturing with consistent dimensional accuracy (tolerance ≤ ±0.5mm).
| Material | Key Benefits | Ideal Applications |
|---|---|---|
| Medical-Grade PP | Autoclavable (121°C), lightweight, cost-effective | Medical solution preparation, lab reagent measuring |
| Optical-Grade PC | Impact-resistant, heat-stable (-40°C to 120°C) | Industrial fluid measurement, high-demand lab environments |
Medical/Lab Certification: Meets FDA, CE, and ISO 13485 standards for biocompatibility and sterilization (EtO/gamma radiation compatible).
Chemical Resistance: Resists acids, alkalis, and common solvents – safe for measuring pharmaceuticals, reagents, or cleaning fluids.
Material Preparation: Dry PP/PC pellets to <0.02% moisture (prevents bubbles in molding).
Injection Molding: Melt at 160–280°C, inject into precision molds, and cool under controlled pressure.
Post-Processing: Trim gate residues, polish edges, and sterilize (for medical-grade units).
Quality Testing: Verify scale accuracy, transparency, leak-proof performance, and biocompatibility.
Visual Inspection: 100% check for scratches, cloudiness, or scale misalignment.
Performance Testing: Pressure testing (leak resistance) and thermal cycling (durability validation).
Healthcare: Pharmacy solution mixing, wound care fluid measurement, and IV preparation.
Laboratories: Chemical reagent dosing, sample volume control, and industrial fluid testing.
Household/Commercial: Kitchen baking, cleaning fluid dilution, and food/beverage production.
Injection Mold Expertise: Decades of experience in injection molding for medical/lab tools, ensuring reliability and compliance.
Customization: Tailor volume scales, materials, or sizes to your specific needs (e.g., metric/imperial units, smaller/larger capacities).
Cost Efficiency: Mass production via multi-cavity molds delivers competitive pricing without compromising quality.
High-Transparency Materials: Medical-grade PP/PC (USP Class VI, ISO 10993 compliant) for clarity, chemical resistance, and biocompatibility.
Precision Markings: Mold-integrated volume scales (e.g., 0.5L/1L/1.5L/2L) with ±1% accuracy, eliminating label peeling or fading.
Ergonomic Design: Built-in handle and pour spout for spill-free transfer, plus a stable base for secure placement.
Integrated Molding: The jug body, handle, spout, and volume scales are formed in a single injection mold cycle – no assembly required, reducing contamination risks (critical for medical/lab use).
Mirror-Polished Mold Cavities: Ensures a smooth, scratch-resistant surface and ultra-clear transparency, enabling easy liquid level reading.
Multi-Cavity Production: High-efficiency molds (1-out-4/8) support mass manufacturing with consistent dimensional accuracy (tolerance ≤ ±0.5mm).
| Material | Key Benefits | Ideal Applications |
|---|---|---|
| Medical-Grade PP | Autoclavable (121°C), lightweight, cost-effective | Medical solution preparation, lab reagent measuring |
| Optical-Grade PC | Impact-resistant, heat-stable (-40°C to 120°C) | Industrial fluid measurement, high-demand lab environments |
Medical/Lab Certification: Meets FDA, CE, and ISO 13485 standards for biocompatibility and sterilization (EtO/gamma radiation compatible).
Chemical Resistance: Resists acids, alkalis, and common solvents – safe for measuring pharmaceuticals, reagents, or cleaning fluids.
Material Preparation: Dry PP/PC pellets to <0.02% moisture (prevents bubbles in molding).
Injection Molding: Melt at 160–280°C, inject into precision molds, and cool under controlled pressure.
Post-Processing: Trim gate residues, polish edges, and sterilize (for medical-grade units).
Quality Testing: Verify scale accuracy, transparency, leak-proof performance, and biocompatibility.
Visual Inspection: 100% check for scratches, cloudiness, or scale misalignment.
Performance Testing: Pressure testing (leak resistance) and thermal cycling (durability validation).
Healthcare: Pharmacy solution mixing, wound care fluid measurement, and IV preparation.
Laboratories: Chemical reagent dosing, sample volume control, and industrial fluid testing.
Household/Commercial: Kitchen baking, cleaning fluid dilution, and food/beverage production.
Injection Mold Expertise: Decades of experience in injection molding for medical/lab tools, ensuring reliability and compliance.
Customization: Tailor volume scales, materials, or sizes to your specific needs (e.g., metric/imperial units, smaller/larger capacities).
Cost Efficiency: Mass production via multi-cavity molds delivers competitive pricing without compromising quality.