| Quantity: | |
|---|---|
YIXUN mold
3926909090
Target Components: Plastic dental flasks (for composite prosthetic restorations, implant-supported bridges, and zirconia framework veneering) .
Key Mold Features:
Precision cavities for positioning pegs, transparent top parts, and smooth-running screw structures (ensures stable fixation of flask halves) .
Mirror-polished (Ra ≤ 0.05μm) to match dental flask’s high-transparency and smooth surface requirements .
Compatible with medical-grade PC, PP, and PEI (resistant to autoclave sterilization and dental chemicals) .
Target Components: Plastic parts for minimally invasive surgical tools (e.g., instrument handles, luer locks, internal channel housings) .
Key Mold Features:
Micron-level tolerance control (±0.003mm) for intricate structures like 0.3mm internal channels and 0.5mm thin walls .
Reinforced cavity design with ribs/gussets (60% of main wall thickness) to enhance part strength without increasing weight .
Compatible with PEEK, medical-grade ABS, and 316L-reinforced plastics (biocompatible, chemical-resistant, and sterilization-stable) .
Dimensional Accuracy: Adopts S136 full-hard stainless steel and 5-axis CNC machining, ensuring cavity tolerance ±0.003mm.
Biocompatible Assurance: Mold surfaces are corrosion-resistant (PVD coating) and residue-free, preventing material contamination of medical plastics (heavy metal content < 0.1ppm) .
Sterilization Resistance: Molds are optimized for materials that withstand autoclave (134℃) and EtO gas sterilization, with no deformation after 500+ cycles .
Uniform Cooling System: 3D-printed conformal cooling channels follow part contours, reducing temperature differences across cavities by 40% and eliminating warpage .
Weld Line Control: Optimized gate placement (via mold flow simulation) ensures melt flow angle > 135°, minimizing visible weld lines on critical surfaces .
High-Cavity & Longevity: Multi-cavity options (2–16 cavities) for high-volume production; mold service life reaches 1–3 million cycles with wear-resistant tool steel .
Certifications: ISO 13485 and EU MDR-compliant manufacturing processes .
Full Traceability: Provides material certificates (COA), mold flow analysis reports, and trial run test records for regulatory audits .
Draft Angles: 1–2° on vertical surfaces (2–3° for textured areas) to ensure easy demolding without part damage .
Undercut Handling: Hydraulic sliders and lifters form complex structures (e.g., dental flask screws, surgical tool luer locks) without post-mold defects .
Runner System: Hot runner options (Mold-Masters) for uniform melt distribution, reducing material waste by 30% .
| Parameter | Specification | Purpose |
|---|---|---|
| Melt Temperature | 380±5℃ | Ensures stable flow of high-temperature-resistant PEEK (no degradation) . |
| Mold Temperature | 120–140℃ | Reduces internal stress and shrinkage (controls part dimension stability) . |
| Injection Pressure | 1000–1200 bar | Fills intricate cavities (e.g., thin walls, internal channels) . |
| Cooling Time | 45–60s | Fully cures parts to withstand sterilization . |
Dental Industry: Composite veneering flasks, implant restoration molds, dental instrument handles .
Surgical Devices: Minimally invasive tool housings, luer lock connectors, surgical suction tube components, and instrument grip covers .
Design Adaptation: Collaborate with your 3D part files to optimize mold structure (e.g., dental flask’s injection openings, surgical device’s internal channels) .
Material Matching: Recommend medical-grade plastics based on component functionality (e.g., PEEK for high-temperature sterilization, PP for cost-effective disposables) .
Rapid Prototyping: Deliver sample molds in 10–15 working days
18-month warranty for mold components (free repair/replacement for non-human defects).
On-site technical support: Engineers assist with mold installation, process debugging, and operator training.
Long-term maintenance: Provide cavity re-polishing, slider lubrication, and process optimization services to extend mold life.
Target Components: Plastic dental flasks (for composite prosthetic restorations, implant-supported bridges, and zirconia framework veneering) .
Key Mold Features:
Precision cavities for positioning pegs, transparent top parts, and smooth-running screw structures (ensures stable fixation of flask halves) .
Mirror-polished (Ra ≤ 0.05μm) to match dental flask’s high-transparency and smooth surface requirements .
Compatible with medical-grade PC, PP, and PEI (resistant to autoclave sterilization and dental chemicals) .
Target Components: Plastic parts for minimally invasive surgical tools (e.g., instrument handles, luer locks, internal channel housings) .
Key Mold Features:
Micron-level tolerance control (±0.003mm) for intricate structures like 0.3mm internal channels and 0.5mm thin walls .
Reinforced cavity design with ribs/gussets (60% of main wall thickness) to enhance part strength without increasing weight .
Compatible with PEEK, medical-grade ABS, and 316L-reinforced plastics (biocompatible, chemical-resistant, and sterilization-stable) .
Dimensional Accuracy: Adopts S136 full-hard stainless steel and 5-axis CNC machining, ensuring cavity tolerance ±0.003mm.
Biocompatible Assurance: Mold surfaces are corrosion-resistant (PVD coating) and residue-free, preventing material contamination of medical plastics (heavy metal content < 0.1ppm) .
Sterilization Resistance: Molds are optimized for materials that withstand autoclave (134℃) and EtO gas sterilization, with no deformation after 500+ cycles .
Uniform Cooling System: 3D-printed conformal cooling channels follow part contours, reducing temperature differences across cavities by 40% and eliminating warpage .
Weld Line Control: Optimized gate placement (via mold flow simulation) ensures melt flow angle > 135°, minimizing visible weld lines on critical surfaces .
High-Cavity & Longevity: Multi-cavity options (2–16 cavities) for high-volume production; mold service life reaches 1–3 million cycles with wear-resistant tool steel .
Certifications: ISO 13485 and EU MDR-compliant manufacturing processes .
Full Traceability: Provides material certificates (COA), mold flow analysis reports, and trial run test records for regulatory audits .
Draft Angles: 1–2° on vertical surfaces (2–3° for textured areas) to ensure easy demolding without part damage .
Undercut Handling: Hydraulic sliders and lifters form complex structures (e.g., dental flask screws, surgical tool luer locks) without post-mold defects .
Runner System: Hot runner options (Mold-Masters) for uniform melt distribution, reducing material waste by 30% .
| Parameter | Specification | Purpose |
|---|---|---|
| Melt Temperature | 380±5℃ | Ensures stable flow of high-temperature-resistant PEEK (no degradation) . |
| Mold Temperature | 120–140℃ | Reduces internal stress and shrinkage (controls part dimension stability) . |
| Injection Pressure | 1000–1200 bar | Fills intricate cavities (e.g., thin walls, internal channels) . |
| Cooling Time | 45–60s | Fully cures parts to withstand sterilization . |
Dental Industry: Composite veneering flasks, implant restoration molds, dental instrument handles .
Surgical Devices: Minimally invasive tool housings, luer lock connectors, surgical suction tube components, and instrument grip covers .
Design Adaptation: Collaborate with your 3D part files to optimize mold structure (e.g., dental flask’s injection openings, surgical device’s internal channels) .
Material Matching: Recommend medical-grade plastics based on component functionality (e.g., PEEK for high-temperature sterilization, PP for cost-effective disposables) .
Rapid Prototyping: Deliver sample molds in 10–15 working days
18-month warranty for mold components (free repair/replacement for non-human defects).
On-site technical support: Engineers assist with mold installation, process debugging, and operator training.
Long-term maintenance: Provide cavity re-polishing, slider lubrication, and process optimization services to extend mold life.
