| Quantity: | |
|---|---|
YIXUN mold
8480419090
Micron-Level Precision: Molded gear tooth profiles with accuracy up to DIN 3962 Class 5–7 (equivalent to AGMA 13–15), ensuring seamless meshing and minimal transmission error.
High-Durability Construction: Crafted from premium tool steels (S136, H13, ASP23) with advanced heat treatment (HRC 58–62) and surface hardening (nitriding/PVD coating), enabling mold life of 1–5 million cycles.
Gear-Specific Design: Optimized for molding complex gear types (spur gears, helical gears, bevel gears, planetary gears, worm gears) with precise tooth spacing, pressure angles, and module control.
Material Versatility: Compatible with high-performance engineering plastics for mechanical parts (POM, PA6/PA66+GF, PEEK, PC, ABS) – selected for wear resistance, mechanical strength, and dimensional stability.
Advanced Design Tools: 3D CAD modeling (SolidWorks, AutoCAD) with gear-specific software (KISSsoft, GearTrax) to generate accurate tooth profiles, helix angles, and root fillets.
CAE Simulation: Moldflow and gear meshing simulation to optimize cavity filling, reduce warpage, and ensure uniform material distribution—critical for gear tooth precision.
Precision Venting & Cooling: Micro-vent channels (0.01–0.02mm) to eliminate trapped air (avoids tooth defects), and customized cooling systems to maintain consistent mold temperature (reduces dimensional variation).
5-Axis CNC Milling: Enables machining of complex helical/bevel gear cavities with positional accuracy ±0.003mm, ensuring tooth profile consistency across all mold cavities.
Wire EDM & Sinker EDM: Used for ultra-precise tooth details and undercuts, achieving surface finish Ra ≤ 0.01μm (prevents gear surface roughness).
CMM Inspection: Coordinate Measuring Machines with gear measurement software (Zeiss Calypso) to verify tooth profile, pitch diameter, and runout—ensuring compliance with DIN/AGMA standards.
| Plastic Material | Mold Design Adaptations | Key Gear Performance Benefits | Typical Mechanical Applications |
| POM (Polyoxymethylene) | - Low-friction mold surfaces (PTFE coating) Fast cooling to reduce shrinkage | - High wear resistance>- Excellent dimensional stability Low noise during meshing | Automotive window regulators, office equipment gears, small appliance drives |
| PA6/PA66+GF (Glass-Filled Nylon) | - Wear-resistant cavity steel (ASP23)>- Reinforced mold cores for high injection pressure | - High mechanical strength & rigidity Resistance to impact and fatigue | Industrial machinery gears, automotive transmission components, robotics joints |
| PEEK (Polyetheretherketone) | - High-temperature mold bases (280–320℃)rosion-resistant tooling | - Extreme heat resistance (up to 260℃)- Chemical resistance & biocompatibility | Aerospace gears, medical device mechanisms, high-temperature industrial equipment |
| PC (Polycarbonate) | - Optical-grade polishing for gear surfacesief design | - High impact resistancefor visible mechanisms) Dimensional stability | Electronics gearboxes, sensor components, precision 仪器传动齿轮 |
Multi-Cavity Efficiency: Single-cavity (prototyping) to 16-cavity molds for high-volume production, with cavity-to-cavity accuracy ±0.005mm.
Undercut Handling: Slides, lifters, or rotating cores to mold gears with hubs, keyways, or complex mounting features.
Demolding Protection: Soft-ejection systems to prevent gear tooth damage during mold opening—critical for thin-walled or fine-tooth gears.
Certifications: ISO 9001:2015 and ISO 13485 (for medical/automotive-grade molds) certified, ensuring compliance with global precision manufacturing standards.
In-Process Testing: 100% inspection of mold cavities via optical comparators and gear profile analyzers; trial runs with target materials to validate gear accuracy, torque resistance, and wear performance.
Traceability: Full documentation of mold materials, machining parameters, and quality checks—supporting regulatory compliance for automotive and aerospace applications.
Automotive: Transmission gears, window regulators, seat adjusters, and electric vehicle (EV) drive components.
Electronics: Small gearboxes for cameras, printers, drones, and consumer electronics (e.g., smart home devices).
Industrial Machinery: Conveyor system gears, robotic arm joints, and precision manufacturing equipment.
Aerospace & Defense: Lightweight gears for UAVs, aircraft actuators, and defense equipment.
Medical Devices: Biocompatible gears for surgical robots, diagnostic equipment, and prosthetic mechanisms.
Gear-Specific Expertise: Decades of specialized experience in plastic gear mold design—we understand the unique challenges of molding precision tooth profiles.
Micron-Level Accuracy: Advanced machining and inspection tools ensure gears meet DIN/AGMA high-precision standards.
Durability & Longevity: Premium tool steels and surface treatments deliver molds that withstand high-volume production of abrasive engineering plastics.
Customization & Collaboration: We work with your engineering team to optimize gear design for manufacturability (DFM), reducing costs and improving performance.
End-to-End Support: From design consultation and prototyping to mold production and after-sales maintenance—your one-stop partner for precision gear molding.
Micron-Level Precision: Molded gear tooth profiles with accuracy up to DIN 3962 Class 5–7 (equivalent to AGMA 13–15), ensuring seamless meshing and minimal transmission error.
High-Durability Construction: Crafted from premium tool steels (S136, H13, ASP23) with advanced heat treatment (HRC 58–62) and surface hardening (nitriding/PVD coating), enabling mold life of 1–5 million cycles.
Gear-Specific Design: Optimized for molding complex gear types (spur gears, helical gears, bevel gears, planetary gears, worm gears) with precise tooth spacing, pressure angles, and module control.
Material Versatility: Compatible with high-performance engineering plastics for mechanical parts (POM, PA6/PA66+GF, PEEK, PC, ABS) – selected for wear resistance, mechanical strength, and dimensional stability.
Advanced Design Tools: 3D CAD modeling (SolidWorks, AutoCAD) with gear-specific software (KISSsoft, GearTrax) to generate accurate tooth profiles, helix angles, and root fillets.
CAE Simulation: Moldflow and gear meshing simulation to optimize cavity filling, reduce warpage, and ensure uniform material distribution—critical for gear tooth precision.
Precision Venting & Cooling: Micro-vent channels (0.01–0.02mm) to eliminate trapped air (avoids tooth defects), and customized cooling systems to maintain consistent mold temperature (reduces dimensional variation).
5-Axis CNC Milling: Enables machining of complex helical/bevel gear cavities with positional accuracy ±0.003mm, ensuring tooth profile consistency across all mold cavities.
Wire EDM & Sinker EDM: Used for ultra-precise tooth details and undercuts, achieving surface finish Ra ≤ 0.01μm (prevents gear surface roughness).
CMM Inspection: Coordinate Measuring Machines with gear measurement software (Zeiss Calypso) to verify tooth profile, pitch diameter, and runout—ensuring compliance with DIN/AGMA standards.
| Plastic Material | Mold Design Adaptations | Key Gear Performance Benefits | Typical Mechanical Applications |
| POM (Polyoxymethylene) | - Low-friction mold surfaces (PTFE coating) Fast cooling to reduce shrinkage | - High wear resistance>- Excellent dimensional stability Low noise during meshing | Automotive window regulators, office equipment gears, small appliance drives |
| PA6/PA66+GF (Glass-Filled Nylon) | - Wear-resistant cavity steel (ASP23)>- Reinforced mold cores for high injection pressure | - High mechanical strength & rigidity Resistance to impact and fatigue | Industrial machinery gears, automotive transmission components, robotics joints |
| PEEK (Polyetheretherketone) | - High-temperature mold bases (280–320℃)rosion-resistant tooling | - Extreme heat resistance (up to 260℃)- Chemical resistance & biocompatibility | Aerospace gears, medical device mechanisms, high-temperature industrial equipment |
| PC (Polycarbonate) | - Optical-grade polishing for gear surfacesief design | - High impact resistancefor visible mechanisms) Dimensional stability | Electronics gearboxes, sensor components, precision 仪器传动齿轮 |
Multi-Cavity Efficiency: Single-cavity (prototyping) to 16-cavity molds for high-volume production, with cavity-to-cavity accuracy ±0.005mm.
Undercut Handling: Slides, lifters, or rotating cores to mold gears with hubs, keyways, or complex mounting features.
Demolding Protection: Soft-ejection systems to prevent gear tooth damage during mold opening—critical for thin-walled or fine-tooth gears.
Certifications: ISO 9001:2015 and ISO 13485 (for medical/automotive-grade molds) certified, ensuring compliance with global precision manufacturing standards.
In-Process Testing: 100% inspection of mold cavities via optical comparators and gear profile analyzers; trial runs with target materials to validate gear accuracy, torque resistance, and wear performance.
Traceability: Full documentation of mold materials, machining parameters, and quality checks—supporting regulatory compliance for automotive and aerospace applications.
Automotive: Transmission gears, window regulators, seat adjusters, and electric vehicle (EV) drive components.
Electronics: Small gearboxes for cameras, printers, drones, and consumer electronics (e.g., smart home devices).
Industrial Machinery: Conveyor system gears, robotic arm joints, and precision manufacturing equipment.
Aerospace & Defense: Lightweight gears for UAVs, aircraft actuators, and defense equipment.
Medical Devices: Biocompatible gears for surgical robots, diagnostic equipment, and prosthetic mechanisms.
Gear-Specific Expertise: Decades of specialized experience in plastic gear mold design—we understand the unique challenges of molding precision tooth profiles.
Micron-Level Accuracy: Advanced machining and inspection tools ensure gears meet DIN/AGMA high-precision standards.
Durability & Longevity: Premium tool steels and surface treatments deliver molds that withstand high-volume production of abrasive engineering plastics.
Customization & Collaboration: We work with your engineering team to optimize gear design for manufacturability (DFM), reducing costs and improving performance.
End-to-End Support: From design consultation and prototyping to mold production and after-sales maintenance—your one-stop partner for precision gear molding.
