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YIXUN mold
8480419090
Custom Injection Molds: Precision Solutions for Plastic Manufacturing
1. Tailored Design for Your Needs
We accept 3D models (STEP, IGES, STL formats) and 2D drawings to replicate even the most complex part geometries—from thin-walled structures to intricate undercuts.
Flexible cavity configurations: Single-cavity molds for low-volume production or multi-cavity molds (2-32 cavities) to boost output for high-demand products.
2. Superior Material & Durability
Mold bases and cores use corrosion-resistant, wear-resistant steel grades. For high-temperature plastics (e.g., PEEK, PA66), we adopt heat-treated H13 steel to withstand 300+°C processing temperatures.
Precision polishing (Ra 0.02-0.8μm) ensures smooth part surfaces, eliminating post-processing needs for cosmetic components.
3. Cost-Effective & Efficient Production
Optimized cooling channel design reduces plastic cooling time by 15-30%, increasing production efficiency.
Strict quality control (QC) during manufacturing—including dimensional inspection with CMM (Coordinate Measuring Machine) and mold trial testing—minimizes rework and lowers long-term production costs.
4. Industry-Specific Expertise
Automotive: Molds for connectors, sensors, and interior trim (compliant with IATF 16949).
Medical: Biocompatible molds for syringes, inhalers, and diagnostic parts (meeting ISO 13485).
Consumer Goods: Molds for household plastics, toys, and packaging (FDA-approved materials available).
1. Design & Engineering
Receive customer drawings → Conduct DFM (Design for Manufacturability) analysis to optimize part structure (e.g., adding draft angles, adjusting wall thickness) → Create 3D mold design with cooling channels, ejection systems, and gating.
2. Mold Machining
CNC milling for mold base roughing → EDM for precise cavity/core shaping → Surface grinding for flatness → Polishing for smoothness.
3. Assembly & Trial Run
Assemble mold components (core, cavity, ejector pins, guide pillars) → Conduct test injections with your target plastic material → Inspect sample parts for dimensional accuracy and appearance → Adjust mold if needed.
4. Delivery & Support
Deliver mold with detailed documentation (operation manual, maintenance guide, spare parts list) → Provide on-site installation support and 12-month after-sales service (free repair for non-human damage).

Custom Injection Molds: Precision Solutions for Plastic Manufacturing
1. Tailored Design for Your Needs
We accept 3D models (STEP, IGES, STL formats) and 2D drawings to replicate even the most complex part geometries—from thin-walled structures to intricate undercuts.
Flexible cavity configurations: Single-cavity molds for low-volume production or multi-cavity molds (2-32 cavities) to boost output for high-demand products.
2. Superior Material & Durability
Mold bases and cores use corrosion-resistant, wear-resistant steel grades. For high-temperature plastics (e.g., PEEK, PA66), we adopt heat-treated H13 steel to withstand 300+°C processing temperatures.
Precision polishing (Ra 0.02-0.8μm) ensures smooth part surfaces, eliminating post-processing needs for cosmetic components.
3. Cost-Effective & Efficient Production
Optimized cooling channel design reduces plastic cooling time by 15-30%, increasing production efficiency.
Strict quality control (QC) during manufacturing—including dimensional inspection with CMM (Coordinate Measuring Machine) and mold trial testing—minimizes rework and lowers long-term production costs.
4. Industry-Specific Expertise
Automotive: Molds for connectors, sensors, and interior trim (compliant with IATF 16949).
Medical: Biocompatible molds for syringes, inhalers, and diagnostic parts (meeting ISO 13485).
Consumer Goods: Molds for household plastics, toys, and packaging (FDA-approved materials available).
1. Design & Engineering
Receive customer drawings → Conduct DFM (Design for Manufacturability) analysis to optimize part structure (e.g., adding draft angles, adjusting wall thickness) → Create 3D mold design with cooling channels, ejection systems, and gating.
2. Mold Machining
CNC milling for mold base roughing → EDM for precise cavity/core shaping → Surface grinding for flatness → Polishing for smoothness.
3. Assembly & Trial Run
Assemble mold components (core, cavity, ejector pins, guide pillars) → Conduct test injections with your target plastic material → Inspect sample parts for dimensional accuracy and appearance → Adjust mold if needed.
4. Delivery & Support
Deliver mold with detailed documentation (operation manual, maintenance guide, spare parts list) → Provide on-site installation support and 12-month after-sales service (free repair for non-human damage).
