Plastic Closure Thread Standards & Injection Molding Process Analysis (400 / 410 / 415 / 425)

Views: 0     Author: Site Editor     Publish Time: 2026-07-23      Origin: Site

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Introduction

In cosmetic, paint, DIY art supply, and daily chemical packaging industries, CT continuous thread finishes (400, 410, 415, 425 series) are the most universal global standards. For injection mold manufacturers and packaging product buyers, understanding thread differences is critical for stable mass production, perfect sealing performance, and long mold service life.

Many customers only focus on thread size but ignore mold release structure, steel hardness, thread compensation, and gate layout — these factors directly determine whether the cap can be assembled smoothly, leak-free, and produced consistently for 200,000+ shots.

What Do CT Thread Codes Mean?

All standard neck finishes follow the same rule:

First number = outer neck diameter (mm)

Last three digits = thread height, pitch, and engagement turns

For example: 18/410 means 18mm neck diameter with standard 410 thread profile.

1. 400 Series Threads (1 full thread turn)

Features: Shallow thread, short engagement, simple structure, easy release.

Common sizes: 10/400, 13/400, 15/400, 18/400, 20/400, 24/400

Applications: Ordinary flip-top caps, simple packaging, low-viscosity liquid bottles with basic sealing requirements.

Injection Molding Analysis

  • Suitable for forced demolding for soft PP material, low mold cost

  • ABS / PC hard plastic cannot use forced ejection — thread teeth will crack and scratch

  • Low precision requirement, friendly for small-batch production

  • Mold steel: P20HH is enough for short-run production

Features: Balanced thread depth, perfect sealing, smooth twisting feeling, universal compatibility.

Common sizes: 18/410, 20/410, 24/410, 28/410

Applications: Art paint bottles, pigment squeeze caps, essential oil bottles, spray nozzles, daily chemical packaging — exactly your customer’s 18/410 nozzle cap project.

Injection Molding Analysis

  • Best choice for rotary thread core mold structure

  • Guarantees zero thread scratch, uniform tolerance after tens of thousands of shots

  • Thread tip is thin and easy to wear — requires pre-hardened high-grade steel

  • 718H / 2083BSH is highly recommended for 200,000–250,000 shots long-life production

  • Strict shrinkage compensation required for ABS / PP materials to avoid loose or tight assembly

Customer Case Match: The 18/410 thread with a 1.2mm top front nozzle hole fully belongs to high-precision 410-series molding, requiring stable mold structure and high-hardness steel for consistent batch quality.

3. 415 Series Threads (2 full thread turns)

Features: Longer thread engagement, stronger locking force, excellent leak-proof performance.

Common sizes: 18/415, 20/415, 24/415

Applications: High-viscosity paint, texture paste, glue, pressure-resistant packaging that requires no leakage during long-term storage and transportation.

Injection Molding Analysis

  • Must use rotary thread demolding — forced ejection is impossible

  • Long thread core easily causes deflection during high-pressure injection

  • Higher requirement for cooling balance and venting design

  • Mold cost is 15–25% higher than 410 molds due to complex mechanical structure

4. 425 Series Threads (Thick & High-Strength)

Features: Coarse thread, large pitch, high structural strength.

Common sizes: 28/425, 33/425, 38/425

Applications: Large-capacity chemical cans, thick lotion containers, heavy-duty packaging.

Injection Molding Analysis

  • Thick plastic wall leads to longer cooling cycle

  • Easy to have air traps and thread burning — needs optimized venting system

  • Recommended steel: S136H / 2083BSH for anti-rust and high polishing

Thread Mold Steel Selection Standard (Based on Shot Life)

  • ≤100,000 shots: P20HH — cost-effective for simple thread caps

  • 200,000–250,000 shots long-term mass production: 718H / 2083BSH

  • White ABS / transparent PC cosmetic parts: 2083BSH with corrosion resistance, no yellowing, no rust spots

Common Thread Defects & Molding Solutions

  • Thread scratching / whitening: Hard plastic must use rotary demolding; lower ejection speed; mirror polishing for thread inserts

  • Loose assembly & leakage: Inaccurate shrinkage compensation; optimize mold temperature and cooling balance

  • Incomplete thread filling: Avoid gate directly facing thread area; improve local venting

  • Short-term thread wear: Upgrade mold steel from ordinary P20 to pre-hardened steel

Conclusion

For daily chemical and art paint packaging caps, 410 series (especially 18/410) remains the most balanced and reliable thread standard for overseas long-term orders. With professional rotary thread structure + 718H / 2083BSH high-hardness steel, molds can maintain excellent dimensional consistency and zero-leakage performance for 200,000–250,000 shots, perfectly matching automated factory mass production for European and American customers.

Our Custom Service

We provide custom precision injection molds for all 400/410/415/425 thread closure caps, including custom top nozzle hole sizes (1.0mm, 1.2mm, 1.5mm), hidden submarine gate design, full DFM analysis, and long-life mold solutions for overseas bulk production.

Yixun is the China first generation mold maker, specialize in mold and moulding, provide one-stop plastic manufacturing service, feature in building medical and healthcare device tooling.
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