| Quantity: | |
|---|---|
YIXUN mold
8480419090
One-Stop In-House Service: Full control over every stage—3D design, mold flow simulation, precision machining, assembly, trial runs, and maintenance—all completed in our factory, eliminating third-party delays and ensuring quality consistency.
High-Quality Construction: Crafted from premium tool steels (S136, H13, P20) with advanced surface treatments (nitriding, hard chrome plating, PVD coating), ensuring mold life of 500,000–2,000,000 cycles (depending on material and application).
Tri-Material Specialization: Optimized for PP (lightweight, chemical-resistant), ABS (rigid, impact-resistant), and PC (high-transparency, heat-resistant)—three of the most versatile engineering plastics in modern manufacturing.
Customization Flexibility: Fully tailored to your part specifications, including complex geometries, multi-cavity designs, surface textures, and specialized features (threads, undercuts, thin walls).
Design & Engineering: In-house R&D team uses 3D CAD (SolidWorks, AutoCAD) and CAE simulation (Moldflow) to optimize mold design for PP/ABS/PC’s unique flow, cooling, and shrinkage properties.
Prototyping: Rapid prototype molds (1–2 weeks) for testing PP/ABS/PC part functionality before mass production tooling.
Precision Machining: Equipped with 5-axis CNC milling centers, EDM (Electrical Discharge Machining), wire-cutting machines, and CMM (Coordinate Measuring Machines) for micron-level accuracy (tolerances ±0.005mm).
Assembly & Testing: Certified technicians assemble molds in clean workspaces, followed by trial runs with PP/ABS/PC materials to validate performance, adjust parameters, and ensure defect-free production.
After-Sales Support: Factory-direct maintenance, repair, mold modification, and technical consulting—ensuring minimal downtime for your production line.
| Plastic Material | Mold Design Adaptations | Key Benefits for Your Products | Typical Applications |
| PP (Polypropylene) | - Smooth mirror-polished cavities (Ra ≤ 0.02μm) to prevent adhesion Fast-cooling systems for rapid crystallizationating to reduce warpage | - Lightweight, durable, and cost-effective/heat resistance (up to 120℃)- Ideal for high-volume production | Automotive bumpers/interior trim, food packaging, industrial containers, medical disposable components |
| ABS (Acrylonitrile Butadiene Styrene) | - High-temperature resistant cavities (200–240℃) cores for impact resistance Precision venting to eliminate air traps | - Rigid, shatterproof, and scratch-resistant (paintable/printable) complex designs | Electronic device housings (laptops/smartphones), automotive dashboards, appliance shells, toys |
| PC (Polycarbonate) | - Optical-grade polished cavities (Ra ≤ 0.01μm) for transparencyner systems to avoid flow marks- Stress-relief design to prevent cracking | - Ultra-clear, high-impact resistance40℃ to 130℃) Shatterproof and dimensionally stable | Medical face shields, automotive light covers, electronic display screens, safety goggles, aerospace components |
Complex Geometry Support: Molds for undercuts, threads, thin walls (down to 0.3mm), and intricate ribbed structures—ideal for PP/ABS/PC’s processing capabilities.
Multi-Cavity Flexibility: Single-cavity (prototyping) to 64-cavity molds (high-volume production), reducing unit costs for PP/ABS/PC components.
Surface Customization: Molded-in textures (matte, glossy, custom patterns) or optical-grade finishes (for PC transparent parts).
Durability & Reliability: Wear-resistant components, self-lubricating guides, and efficient cooling systems—ensuring consistent performance over millions of cycles.
Certifications: ISO 9001:2015 and ISO 13485 (for medical-grade molds) certified, meeting global manufacturing and medical device requirements.
In-Process Inspection: 100% dimensional checks via CMM, optical profilometers, and hardness testing at every production stage.
Material Traceability: Full batch traceability for tool steels and components, supporting regulatory compliance for automotive, medical, and electronics industries.
Trial Run Validation: Mandatory testing with PP/ABS/PC materials to verify part accuracy, surface finish, and production efficiency before mold delivery.
Automotive: PP bumpers, ABS interior trim, PC light covers, and underhood components.
Electronics: ABS device housings, PC display screens, PP cable management systems.
Medical: PC face shields, PP disposable trays, ABS equipment shells (biocompatible variants available).
Consumer Goods: ABS toys, PP food containers, PC safety gear, and appliance shells.
Aerospace & Industrial: PC structural components, PP chemical storage, ABS industrial enclosures.
One-Stop Convenience: End-to-end service from design to maintenance—saves time, reduces costs, and eliminates communication gaps.
Tri-Material Expertise: Specialized focus on PP/ABS/PC ensures optimal mold design, minimizing defects and maximizing production efficiency.
Factory-Direct Control: In-house production guarantees faster lead times (2–6 weeks for standard molds) and quality consistency.
High-Quality Durability: Premium tool steels and precision machining deliver molds that withstand high-volume PP/ABS/PC production.
Customization & Collaboration: Dedicated project managers work with your team to adapt molds to your exact needs, from prototyping to mass production.
One-Stop In-House Service: Full control over every stage—3D design, mold flow simulation, precision machining, assembly, trial runs, and maintenance—all completed in our factory, eliminating third-party delays and ensuring quality consistency.
High-Quality Construction: Crafted from premium tool steels (S136, H13, P20) with advanced surface treatments (nitriding, hard chrome plating, PVD coating), ensuring mold life of 500,000–2,000,000 cycles (depending on material and application).
Tri-Material Specialization: Optimized for PP (lightweight, chemical-resistant), ABS (rigid, impact-resistant), and PC (high-transparency, heat-resistant)—three of the most versatile engineering plastics in modern manufacturing.
Customization Flexibility: Fully tailored to your part specifications, including complex geometries, multi-cavity designs, surface textures, and specialized features (threads, undercuts, thin walls).
Design & Engineering: In-house R&D team uses 3D CAD (SolidWorks, AutoCAD) and CAE simulation (Moldflow) to optimize mold design for PP/ABS/PC’s unique flow, cooling, and shrinkage properties.
Prototyping: Rapid prototype molds (1–2 weeks) for testing PP/ABS/PC part functionality before mass production tooling.
Precision Machining: Equipped with 5-axis CNC milling centers, EDM (Electrical Discharge Machining), wire-cutting machines, and CMM (Coordinate Measuring Machines) for micron-level accuracy (tolerances ±0.005mm).
Assembly & Testing: Certified technicians assemble molds in clean workspaces, followed by trial runs with PP/ABS/PC materials to validate performance, adjust parameters, and ensure defect-free production.
After-Sales Support: Factory-direct maintenance, repair, mold modification, and technical consulting—ensuring minimal downtime for your production line.
| Plastic Material | Mold Design Adaptations | Key Benefits for Your Products | Typical Applications |
| PP (Polypropylene) | - Smooth mirror-polished cavities (Ra ≤ 0.02μm) to prevent adhesion Fast-cooling systems for rapid crystallizationating to reduce warpage | - Lightweight, durable, and cost-effective/heat resistance (up to 120℃)- Ideal for high-volume production | Automotive bumpers/interior trim, food packaging, industrial containers, medical disposable components |
| ABS (Acrylonitrile Butadiene Styrene) | - High-temperature resistant cavities (200–240℃) cores for impact resistance Precision venting to eliminate air traps | - Rigid, shatterproof, and scratch-resistant (paintable/printable) complex designs | Electronic device housings (laptops/smartphones), automotive dashboards, appliance shells, toys |
| PC (Polycarbonate) | - Optical-grade polished cavities (Ra ≤ 0.01μm) for transparencyner systems to avoid flow marks- Stress-relief design to prevent cracking | - Ultra-clear, high-impact resistance40℃ to 130℃) Shatterproof and dimensionally stable | Medical face shields, automotive light covers, electronic display screens, safety goggles, aerospace components |
Complex Geometry Support: Molds for undercuts, threads, thin walls (down to 0.3mm), and intricate ribbed structures—ideal for PP/ABS/PC’s processing capabilities.
Multi-Cavity Flexibility: Single-cavity (prototyping) to 64-cavity molds (high-volume production), reducing unit costs for PP/ABS/PC components.
Surface Customization: Molded-in textures (matte, glossy, custom patterns) or optical-grade finishes (for PC transparent parts).
Durability & Reliability: Wear-resistant components, self-lubricating guides, and efficient cooling systems—ensuring consistent performance over millions of cycles.
Certifications: ISO 9001:2015 and ISO 13485 (for medical-grade molds) certified, meeting global manufacturing and medical device requirements.
In-Process Inspection: 100% dimensional checks via CMM, optical profilometers, and hardness testing at every production stage.
Material Traceability: Full batch traceability for tool steels and components, supporting regulatory compliance for automotive, medical, and electronics industries.
Trial Run Validation: Mandatory testing with PP/ABS/PC materials to verify part accuracy, surface finish, and production efficiency before mold delivery.
Automotive: PP bumpers, ABS interior trim, PC light covers, and underhood components.
Electronics: ABS device housings, PC display screens, PP cable management systems.
Medical: PC face shields, PP disposable trays, ABS equipment shells (biocompatible variants available).
Consumer Goods: ABS toys, PP food containers, PC safety gear, and appliance shells.
Aerospace & Industrial: PC structural components, PP chemical storage, ABS industrial enclosures.
One-Stop Convenience: End-to-end service from design to maintenance—saves time, reduces costs, and eliminates communication gaps.
Tri-Material Expertise: Specialized focus on PP/ABS/PC ensures optimal mold design, minimizing defects and maximizing production efficiency.
Factory-Direct Control: In-house production guarantees faster lead times (2–6 weeks for standard molds) and quality consistency.
High-Quality Durability: Premium tool steels and precision machining deliver molds that withstand high-volume PP/ABS/PC production.
Customization & Collaboration: Dedicated project managers work with your team to adapt molds to your exact needs, from prototyping to mass production.
