| Quantity: | |
|---|---|
YIXUN mold
3926909090
Material:
ABS/PA66: High structural strength (tensile strength ≥ 70 MPa), impact resistance, and dimensional stability—suitable for load-bearing integration scenarios.
Core Structural Features:
1 Large Central Ring + 3 Peripheral Small Rings: Optimized for housing different-sized components (e.g., tubes, sensors, modules), with reinforced ribs connecting rings to prevent deformation under 300N radial load.
Positioning Protrusions: Built-in alignment tabs inside/around each ring ensure ±0.1mm precision when mating with target components.
Universal Compatibility: Customizable ring diameters (central: 20–50mm; peripheral: 10–25mm) to fit specific part dimensions.
Ring Dimensional Control: 5-axis CNC-machined cavities (tolerance ±0.05mm) ensure consistent inner/outer diameters across all rings—critical for component fit.
Rib & Undercut Handling: Slider mechanisms form reinforced ribs and positioning tabs without damaging delicate ring edges during ejection.
Uniform Cooling: Conformal cooling channels follow the ring/rib contour, reducing cycle time by 20% and eliminating warpage in the integrated structure.
| Parameter | Specification | Purpose |
|---|---|---|
| Melt Temperature | 260–280°C | Ensures smooth flow into rib/ring intersections (no voids). |
| Mold Temperature | 80–100°C | Maintains dimensional stability of interconnected rings. |
| Injection Pressure | 1000–1200 bar | Fills thin rib sections (1.5–2mm width) for structural integrity. |
| Cooling Time | 45–55s | Fully cures the integrated structure to avoid post-mold deformation. |
Centralized Integration: Organizes 4 components in one mount, reducing assembly time by 40% vs. individual positioning.
High Rigidity: Reinforced rib design resists bending/twisting, even in high-vibration environments (tested to 5G vibration for 24h).
Precision Alignment: ±0.1mm ring positioning tolerance ensures consistent component fit across production batches.
Cost-Effective: Single-piece injection replaces multiple discrete brackets, cutting material and assembly costs by 30%.
Medical Devices: Centralized holder for infusion tubes, sensor modules, or diagnostic equipment components.
Electronics: Positioning frame for multi-interface connectors, small motors, or circuit board modules.
Industrial Instruments: Mounting base for pressure sensors, fluid line ports, or actuator components.
Customization Options:
Adjust ring sizes, quantities, or positioning tabs to match your specific components.
Material upgrades (e.g., flame-retardant ABS for electronics, chemical-resistant PA66 for medical use).
Quality Control:
CMM-verified dimensional accuracy for all rings and positioning features.
Impact resistance testing (passes 1.5m drop test without cracking).
RoHS-compliant (free of heavy metals) for electronics/medical applications.
Material:
ABS/PA66: High structural strength (tensile strength ≥ 70 MPa), impact resistance, and dimensional stability—suitable for load-bearing integration scenarios.
Core Structural Features:
1 Large Central Ring + 3 Peripheral Small Rings: Optimized for housing different-sized components (e.g., tubes, sensors, modules), with reinforced ribs connecting rings to prevent deformation under 300N radial load.
Positioning Protrusions: Built-in alignment tabs inside/around each ring ensure ±0.1mm precision when mating with target components.
Universal Compatibility: Customizable ring diameters (central: 20–50mm; peripheral: 10–25mm) to fit specific part dimensions.
Ring Dimensional Control: 5-axis CNC-machined cavities (tolerance ±0.05mm) ensure consistent inner/outer diameters across all rings—critical for component fit.
Rib & Undercut Handling: Slider mechanisms form reinforced ribs and positioning tabs without damaging delicate ring edges during ejection.
Uniform Cooling: Conformal cooling channels follow the ring/rib contour, reducing cycle time by 20% and eliminating warpage in the integrated structure.
| Parameter | Specification | Purpose |
|---|---|---|
| Melt Temperature | 260–280°C | Ensures smooth flow into rib/ring intersections (no voids). |
| Mold Temperature | 80–100°C | Maintains dimensional stability of interconnected rings. |
| Injection Pressure | 1000–1200 bar | Fills thin rib sections (1.5–2mm width) for structural integrity. |
| Cooling Time | 45–55s | Fully cures the integrated structure to avoid post-mold deformation. |
Centralized Integration: Organizes 4 components in one mount, reducing assembly time by 40% vs. individual positioning.
High Rigidity: Reinforced rib design resists bending/twisting, even in high-vibration environments (tested to 5G vibration for 24h).
Precision Alignment: ±0.1mm ring positioning tolerance ensures consistent component fit across production batches.
Cost-Effective: Single-piece injection replaces multiple discrete brackets, cutting material and assembly costs by 30%.
Medical Devices: Centralized holder for infusion tubes, sensor modules, or diagnostic equipment components.
Electronics: Positioning frame for multi-interface connectors, small motors, or circuit board modules.
Industrial Instruments: Mounting base for pressure sensors, fluid line ports, or actuator components.
Customization Options:
Adjust ring sizes, quantities, or positioning tabs to match your specific components.
Material upgrades (e.g., flame-retardant ABS for electronics, chemical-resistant PA66 for medical use).
Quality Control:
CMM-verified dimensional accuracy for all rings and positioning features.
Impact resistance testing (passes 1.5m drop test without cracking).
RoHS-compliant (free of heavy metals) for electronics/medical applications.
