| Quantity: | |
|---|---|
YIXUN mold
8480419090
| Parameter | Details |
|---|---|
| Mold Type | Multi-cavity injection mold (e.g., 32/64 cavities for high-volume production) |
| Compatible Materials | Medical-grade PP (Polypropylene), COC (Cyclic Olefin Copolymer) – biocompatible, non-toxic, sterilizable |
| Mold Steel | S136 (HRC 52-56) – corrosion-resistant, mirror-polished (Ra ≤ 0.02μm) for smooth syringe inner walls |
| Dimensional Accuracy | ±0.003mm (critical dimensions: syringe barrel diameter, plunger fit) |
| Sterilization Compatibility | Supports EO (ethylene oxide), gamma radiation, and autoclaving (mold design ensures parts withstand sterilization stress) |
| Cycle Time | 8-12 seconds (optimized for high-volume medical production) |
| Cleanliness Standard | Class 100,000 cleanroom manufacturing (to avoid particle contamination in medical parts) |
Mold surfaces are mirror-polished to prevent residue buildup (critical for syringe fluid contact) and meet USP Class VI biocompatibility requirements.
No dead corners in mold cavities: avoids plastic degradation or contamination traps.
Tight tolerance control for syringe barrel-plunger sealing (prevents fluid leakage during use).
Uniform wall thickness design (via flow simulation) to avoid warpage (ensures consistent plunger movement).
Hot runner system (valve-gated) to minimize material waste and ensure consistent melt flow across all cavities.
Conformal cooling channels: reduces cycle time and ensures uniform part cooling (avoids dimensional variation).
Mold manufacturing follows ISO 13485 (Medical Device Quality Management System).
Material traceability: Full documentation for mold steel and plastic resin (including biocompatibility test reports).
Post-production validation: 100% dimensional inspection (CMM) and leak-testing of syringe samples.
| Parameter | Details |
|---|---|
| Mold Type | Multi-cavity injection mold (e.g., 32/64 cavities for high-volume production) |
| Compatible Materials | Medical-grade PP (Polypropylene), COC (Cyclic Olefin Copolymer) – biocompatible, non-toxic, sterilizable |
| Mold Steel | S136 (HRC 52-56) – corrosion-resistant, mirror-polished (Ra ≤ 0.02μm) for smooth syringe inner walls |
| Dimensional Accuracy | ±0.003mm (critical dimensions: syringe barrel diameter, plunger fit) |
| Sterilization Compatibility | Supports EO (ethylene oxide), gamma radiation, and autoclaving (mold design ensures parts withstand sterilization stress) |
| Cycle Time | 8-12 seconds (optimized for high-volume medical production) |
| Cleanliness Standard | Class 100,000 cleanroom manufacturing (to avoid particle contamination in medical parts) |
Mold surfaces are mirror-polished to prevent residue buildup (critical for syringe fluid contact) and meet USP Class VI biocompatibility requirements.
No dead corners in mold cavities: avoids plastic degradation or contamination traps.
Tight tolerance control for syringe barrel-plunger sealing (prevents fluid leakage during use).
Uniform wall thickness design (via flow simulation) to avoid warpage (ensures consistent plunger movement).
Hot runner system (valve-gated) to minimize material waste and ensure consistent melt flow across all cavities.
Conformal cooling channels: reduces cycle time and ensures uniform part cooling (avoids dimensional variation).
Mold manufacturing follows ISO 13485 (Medical Device Quality Management System).
Material traceability: Full documentation for mold steel and plastic resin (including biocompatibility test reports).
Post-production validation: 100% dimensional inspection (CMM) and leak-testing of syringe samples.
