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YIXUN mold
8480419090
Our company specializes in designing and manufacturing high-precision injection molds for critical medical components used in infusion therapy and dialysis treatment systems. With over 20 years of medical mold manufacturing experience, we deliver molds that meet the stringent requirements of the healthcare industry.
ISO 13485:2016 Certified medical device quality management
Class 100,000 Clean Room molding capabilities available
Full validation documentation (IQ/OQ/PQ protocols)
Material traceability from steel to finished component
Biocompatibility compliance support
IV Connectors & Adapters: Luer locks, needleless connectors, Y-sites
Flow Control Parts: Check valves, flow regulators, drip chambers
Administration Sets: Spike adapters, tube connectors, ports
Safety Components: Needle guards, protective caps, clamps
Bloodline Connectors: Arterial/venous line adapters
Dialyzer Housings: End caps, header components
Fluid Pathway Parts: Connectors, manifolds, valve seats
Disposable Cartridges: Filter housings, membrane supports
| Material Type | Medical Applications | Our Mold Solutions |
|---|---|---|
| Polycarbonate (PC) | Transparent components, rigid housings | Temperature-controlled systems, high-polish cavities |
| Polypropylene (PP) | Flexible connectors, containers | Optimized cooling for crystalline materials |
| ABS | Structural components, handles | Textured surfaces, high-gloss finishes |
| Medical-Grade PVC | Tubing connectors, soft components | Corrosion-resistant materials, specialized gating |
| TPE/TPU | Seals, gaskets, soft-touch elements | Valve gate systems, sequential molding options |
Cavity Tolerance: ±0.01mm to ±0.005mm as required
Surface Finishes: SPI A-1 (Mirror) to D-3 (Textured)
Steel Selection: Stainless 420, 440C, H13 with appropriate coatings
Hot Runner Systems: Medically-validated, leak-proof designs
Part Ejection: Zero-damage systems for delicate medical parts
Full Dimensional Reports with CMM verification
Process Validation Packages for regulatory submission
Material Certifications (C of C, C of A)
Lot Traceability Systems
Change Control Documentation
Medical device DFM consultation
Moldflow analysis for fill, cool, and warp prediction
Prototype mold options (aluminum or soft steel)
Design freeze and approval process
Precision CNC machining (5-axis capability)
EDM processing for complex geometries
High-precision grinding and polishing
Assembly and fitting in controlled environment
Trial runs with medical-grade materials
Process parameter optimization
Dimensional verification and CMM reporting
Design verification and validation
Production sampling and approval
Mold maintenance programs
Spare parts inventory management
Continuous improvement support
200+ Medical Molds delivered to FDA-regulated companies
Specialized Knowledge of fluid pathway components
Understanding of dialysis and infusion system requirements
Medical-Only Production Lines prevent cross-contamination
Advanced Monitoring Systems for process consistency
Automated Production Cells with integrated inspection
In-house Tool Maintenance with emergency support
Single-Source Responsibility from design to production
Intellectual Property Protection agreements
Cost-Effective Solutions without compromising quality
On-Time Delivery with transparent project tracking
Ready to discuss your infusion or dialysis component project?
Contact our medical mold specialists for:
Initial design review and DFM analysis
Project quotation with detailed timeline
Material selection guidance
Regulatory pathway consultation
Our company specializes in designing and manufacturing high-precision injection molds for critical medical components used in infusion therapy and dialysis treatment systems. With over 20 years of medical mold manufacturing experience, we deliver molds that meet the stringent requirements of the healthcare industry.
ISO 13485:2016 Certified medical device quality management
Class 100,000 Clean Room molding capabilities available
Full validation documentation (IQ/OQ/PQ protocols)
Material traceability from steel to finished component
Biocompatibility compliance support
IV Connectors & Adapters: Luer locks, needleless connectors, Y-sites
Flow Control Parts: Check valves, flow regulators, drip chambers
Administration Sets: Spike adapters, tube connectors, ports
Safety Components: Needle guards, protective caps, clamps
Bloodline Connectors: Arterial/venous line adapters
Dialyzer Housings: End caps, header components
Fluid Pathway Parts: Connectors, manifolds, valve seats
Disposable Cartridges: Filter housings, membrane supports
| Material Type | Medical Applications | Our Mold Solutions |
|---|---|---|
| Polycarbonate (PC) | Transparent components, rigid housings | Temperature-controlled systems, high-polish cavities |
| Polypropylene (PP) | Flexible connectors, containers | Optimized cooling for crystalline materials |
| ABS | Structural components, handles | Textured surfaces, high-gloss finishes |
| Medical-Grade PVC | Tubing connectors, soft components | Corrosion-resistant materials, specialized gating |
| TPE/TPU | Seals, gaskets, soft-touch elements | Valve gate systems, sequential molding options |
Cavity Tolerance: ±0.01mm to ±0.005mm as required
Surface Finishes: SPI A-1 (Mirror) to D-3 (Textured)
Steel Selection: Stainless 420, 440C, H13 with appropriate coatings
Hot Runner Systems: Medically-validated, leak-proof designs
Part Ejection: Zero-damage systems for delicate medical parts
Full Dimensional Reports with CMM verification
Process Validation Packages for regulatory submission
Material Certifications (C of C, C of A)
Lot Traceability Systems
Change Control Documentation
Medical device DFM consultation
Moldflow analysis for fill, cool, and warp prediction
Prototype mold options (aluminum or soft steel)
Design freeze and approval process
Precision CNC machining (5-axis capability)
EDM processing for complex geometries
High-precision grinding and polishing
Assembly and fitting in controlled environment
Trial runs with medical-grade materials
Process parameter optimization
Dimensional verification and CMM reporting
Design verification and validation
Production sampling and approval
Mold maintenance programs
Spare parts inventory management
Continuous improvement support
200+ Medical Molds delivered to FDA-regulated companies
Specialized Knowledge of fluid pathway components
Understanding of dialysis and infusion system requirements
Medical-Only Production Lines prevent cross-contamination
Advanced Monitoring Systems for process consistency
Automated Production Cells with integrated inspection
In-house Tool Maintenance with emergency support
Single-Source Responsibility from design to production
Intellectual Property Protection agreements
Cost-Effective Solutions without compromising quality
On-Time Delivery with transparent project tracking
Ready to discuss your infusion or dialysis component project?
Contact our medical mold specialists for:
Initial design review and DFM analysis
Project quotation with detailed timeline
Material selection guidance
Regulatory pathway consultation
