| Quantity: | |
|---|---|
YIXUN mold
8480419090
Overmolded handles (e.g., electric scalpel grips): Soft-touch TPE/LSR layers improve grip (even with gloves) and reduce hand fatigue during long procedures.
Features: Antimicrobial surfaces (≥99% bacteria inhibition) and X-ray visibility (for retained instrument detection).
Dialysis machine connectors, IV set ports: LSR-overmolded metal/plastic joints ensure leak-proof sealing (up to 1.6MPa pressure) and compatibility with ETO/steam sterilization (134°C, 500+ cycles).
Blood glucose monitor strips (overmolded sensors): Seamless encapsulation protects electronics from moisture while maintaining biocompatibility with skin/tissue.
Wheelchair grips & orthopedic device pads: Cushioned TPE layers enhance comfort and reduce pressure sores.
ECG patch electrodes, insulin pump casings: Water-resistant LSR overmolding ensures 7+ days of skin contact safety (hypoallergenic, ISO 10993-5 certified).
| Benefit | Details |
|---|---|
| Biocompatibility | Materials (LSR/TPE) meet ISO 10993-1/-5/-10 standards (no cytotoxicity/sensitization). |
| Sterilization Resistance | Withstands autoclaving, gamma irradiation, and chemical disinfection (no material degradation). |
| Seamless Hygiene | No assembly joints/crevices—reduces microbial buildup (critical for infection control). |
| Ergonomic Design | Soft-touch surfaces improve clinician/patient comfort; non-slip grips enhance procedural safety. |
| Durability | Bond strength ≥7MPa (between substrate & elastomer); resists abrasion/solvents (e.g., isopropyl alcohol). |
Substrates: Stainless steel, PEEK, PC, PP (medical-grade, traceable raw materials).
Overmold Materials: Liquid Silicone Rubber (LSR 40-70 Shore A), Thermoplastic Elastomer (TPE 30-80 Shore A).
Tolerances: ±0.02mm (critical dimensions for device compatibility).
Regulatory Compliance: CE MDR, FDA 510(k), ISO 13485 (manufacturing process).
Customization: Color coding (for device identification), texture optimization (grip/comfort), and micro-overmolding (for miniaturized components).
Substrate Preparation: Plasma etching/chemical priming of metal/plastic substrates to enhance elastomer adhesion.
2-Shot/Insert Overmolding: Automated injection molding (class 8 cleanroom) to bond elastomer to substrate in a single cycle.
Post-Processing: Deburring, visual inspection (100% AOI), and biocompatibility testing (batch-wise ISO 10993 validation).
Overmolded handles (e.g., electric scalpel grips): Soft-touch TPE/LSR layers improve grip (even with gloves) and reduce hand fatigue during long procedures.
Features: Antimicrobial surfaces (≥99% bacteria inhibition) and X-ray visibility (for retained instrument detection).
Dialysis machine connectors, IV set ports: LSR-overmolded metal/plastic joints ensure leak-proof sealing (up to 1.6MPa pressure) and compatibility with ETO/steam sterilization (134°C, 500+ cycles).
Blood glucose monitor strips (overmolded sensors): Seamless encapsulation protects electronics from moisture while maintaining biocompatibility with skin/tissue.
Wheelchair grips & orthopedic device pads: Cushioned TPE layers enhance comfort and reduce pressure sores.
ECG patch electrodes, insulin pump casings: Water-resistant LSR overmolding ensures 7+ days of skin contact safety (hypoallergenic, ISO 10993-5 certified).
| Benefit | Details |
|---|---|
| Biocompatibility | Materials (LSR/TPE) meet ISO 10993-1/-5/-10 standards (no cytotoxicity/sensitization). |
| Sterilization Resistance | Withstands autoclaving, gamma irradiation, and chemical disinfection (no material degradation). |
| Seamless Hygiene | No assembly joints/crevices—reduces microbial buildup (critical for infection control). |
| Ergonomic Design | Soft-touch surfaces improve clinician/patient comfort; non-slip grips enhance procedural safety. |
| Durability | Bond strength ≥7MPa (between substrate & elastomer); resists abrasion/solvents (e.g., isopropyl alcohol). |
Substrates: Stainless steel, PEEK, PC, PP (medical-grade, traceable raw materials).
Overmold Materials: Liquid Silicone Rubber (LSR 40-70 Shore A), Thermoplastic Elastomer (TPE 30-80 Shore A).
Tolerances: ±0.02mm (critical dimensions for device compatibility).
Regulatory Compliance: CE MDR, FDA 510(k), ISO 13485 (manufacturing process).
Customization: Color coding (for device identification), texture optimization (grip/comfort), and micro-overmolding (for miniaturized components).
Substrate Preparation: Plasma etching/chemical priming of metal/plastic substrates to enhance elastomer adhesion.
2-Shot/Insert Overmolding: Automated injection molding (class 8 cleanroom) to bond elastomer to substrate in a single cycle.
Post-Processing: Deburring, visual inspection (100% AOI), and biocompatibility testing (batch-wise ISO 10993 validation).
