| Quantity: | |
|---|---|
YIXUN mold
8480419090
Material: Medical-grade transparent PP (polypropylene) or PC (polycarbonate) – USP Class VI certified, biocompatible, and compatible with EtO/gamma sterilization.
Design: Oval cavity with a sealed edge groove (for secure base attachment), internal positioning nubs (to stabilize small items), and high-transparency construction (≥88% light transmittance for PP; ≥90% for PC).
Key Features: Shatter-resistant (PC variant), stackable design (space-saving storage), and smooth, crevice-free surfaces (easy to clean/sterilize).
Optical-Grade Cavity Finish: Mirror-polished mold cavities (Ra ≤ 0.01μm) eliminate surface roughness, ensuring high transparency and preventing bacteria from adhering to the container’s interior.
Sealed Edge Groove Precision: Molded edge grooves (tolerance ±0.02mm) ensure a tight, microbial-resistant seal when paired with a matching base – critical for maintaining sterile barriers post-sterilization.
Internal Positioning Nubs: Mold-integrated nubs (0.5–1mm height) are designed to hold small supplies (e.g., suture needles, swabs) in place without creating crevices that trap contaminants.
| Material | Melt Temperature | Mold Temperature | Injection Pressure | Cooling Time | Core Benefits |
|---|---|---|---|---|---|
| Medical PP | 170–190°C | 40–60°C | 700–900 bar | 20–25s | Cost-effective, lightweight, and compatible with repeated sterilization |
| Medical PC | 260–280°C | 80–100°C | 900–1100 bar | 30–35s | Shatter-resistant, higher transparency, and heat-tolerant (up to 120°C) |
Deburring: Automated edge trimming removes flash to ensure smooth, skin-safe surfaces.
Transparency Testing: Spectrophotometer verification of light transmittance (≥88% for PP) to ensure clear visibility of contents.
Seal Integrity Validation: ASTM F1170 bubble leak testing confirms the container-base seal prevents microbial ingress for ≥2 years (sterile shelf life).
Operating Rooms: Store procedure-specific small supplies (e.g., laparoscopic sutures, trocar tips) in pre-sterilized sets for quick, organized access.
Clinical Labs: Hold biological samples (e.g., tissue biopsies, swabs) during transport or processing – transparent design allows visual inspection without opening the sterile seal.
Sterile Processing Departments (SPDs): Batch-sterilize small items in the container; stackable design optimizes sterilizer load efficiency.
Emergency Departments: Pre-stock trauma carts with sterile dressings or needles – sealed design preserves sterility in mobile environments.
Production Process:
Material Prep: Medical-grade pellets dried to <0.02% moisture (prevents mold bubbles).
Injection Molding: Automated, cleanroom-compatible (ISO Class 8) production lines ensure minimal contamination.
Sterilization Compatibility: Validated for EtO (120°C, 4–6h) and gamma (25–40 kGy) sterilization without material degradation.
Traceability: Each container is molded with a batch number and material code (in a non-contact area) to support regulatory audits and recall management.
Sterility First: Sealed design and smooth surfaces maintain sterile integrity – critical for infection control.
Clinical Visibility: High transparency eliminates the need to open sterile packaging to verify contents, reducing contamination risks.
Durability: Shatter-resistant PC variant withstands fast-paced clinical environments; PP variant supports repeated sterilization cycles.
Customization: Available in custom sizes (oval or round) and with tailored internal nub layouts to fit your specific supplies.
Material: Medical-grade transparent PP (polypropylene) or PC (polycarbonate) – USP Class VI certified, biocompatible, and compatible with EtO/gamma sterilization.
Design: Oval cavity with a sealed edge groove (for secure base attachment), internal positioning nubs (to stabilize small items), and high-transparency construction (≥88% light transmittance for PP; ≥90% for PC).
Key Features: Shatter-resistant (PC variant), stackable design (space-saving storage), and smooth, crevice-free surfaces (easy to clean/sterilize).
Optical-Grade Cavity Finish: Mirror-polished mold cavities (Ra ≤ 0.01μm) eliminate surface roughness, ensuring high transparency and preventing bacteria from adhering to the container’s interior.
Sealed Edge Groove Precision: Molded edge grooves (tolerance ±0.02mm) ensure a tight, microbial-resistant seal when paired with a matching base – critical for maintaining sterile barriers post-sterilization.
Internal Positioning Nubs: Mold-integrated nubs (0.5–1mm height) are designed to hold small supplies (e.g., suture needles, swabs) in place without creating crevices that trap contaminants.
| Material | Melt Temperature | Mold Temperature | Injection Pressure | Cooling Time | Core Benefits |
|---|---|---|---|---|---|
| Medical PP | 170–190°C | 40–60°C | 700–900 bar | 20–25s | Cost-effective, lightweight, and compatible with repeated sterilization |
| Medical PC | 260–280°C | 80–100°C | 900–1100 bar | 30–35s | Shatter-resistant, higher transparency, and heat-tolerant (up to 120°C) |
Deburring: Automated edge trimming removes flash to ensure smooth, skin-safe surfaces.
Transparency Testing: Spectrophotometer verification of light transmittance (≥88% for PP) to ensure clear visibility of contents.
Seal Integrity Validation: ASTM F1170 bubble leak testing confirms the container-base seal prevents microbial ingress for ≥2 years (sterile shelf life).
Operating Rooms: Store procedure-specific small supplies (e.g., laparoscopic sutures, trocar tips) in pre-sterilized sets for quick, organized access.
Clinical Labs: Hold biological samples (e.g., tissue biopsies, swabs) during transport or processing – transparent design allows visual inspection without opening the sterile seal.
Sterile Processing Departments (SPDs): Batch-sterilize small items in the container; stackable design optimizes sterilizer load efficiency.
Emergency Departments: Pre-stock trauma carts with sterile dressings or needles – sealed design preserves sterility in mobile environments.
Production Process:
Material Prep: Medical-grade pellets dried to <0.02% moisture (prevents mold bubbles).
Injection Molding: Automated, cleanroom-compatible (ISO Class 8) production lines ensure minimal contamination.
Sterilization Compatibility: Validated for EtO (120°C, 4–6h) and gamma (25–40 kGy) sterilization without material degradation.
Traceability: Each container is molded with a batch number and material code (in a non-contact area) to support regulatory audits and recall management.
Sterility First: Sealed design and smooth surfaces maintain sterile integrity – critical for infection control.
Clinical Visibility: High transparency eliminates the need to open sterile packaging to verify contents, reducing contamination risks.
Durability: Shatter-resistant PC variant withstands fast-paced clinical environments; PP variant supports repeated sterilization cycles.
Customization: Available in custom sizes (oval or round) and with tailored internal nub layouts to fit your specific supplies.
