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YIXUN mold
8480419090
Gas-Assisted Injection Molding Mold for Handles – High Durability & Precision
Optimized Gas Channel Design: Precisely engineered internal gas channels ensure uniform gas pressure distribution during molding, eliminating shrinkage marks, sinkholes, and warpage on handle surfaces.
Enhanced Handle Structural Strength: Gas-assisted molding creates hollow yet reinforced internal structures, boosting handle impact resistance by 30% vs. traditional injection molding while reducing material usage by 15-25%.
Reduced Production Defects: Minimizes residual stress in finished handles, lowering deformation rates to less than 0.5% and cutting scrap rates significantly.
High-Grade Mold Steel Construction: Mold cavity and core are crafted from H13/S136 alloy steel (hardness up to HRC 52-58 after quenching and tempering), offering excellent wear resistance and corrosion resistance.
Reinforced Critical Components: Mold base adopts 45# steel with stress-relief treatment; guide pillars, guide sleeves, and ejector pins use wear-resistant alloy materials, ensuring stable operation for ≥1 million molding cycles.
Advanced Surface Treatment: Cavity surface undergoes nitride treatment (surface hardness HV ≥ 850) and precision polishing, enhancing scratch resistance and reducing friction during molding.
High-Precision Machining: CNC milling, EDM, and wire-cutting processes with ±0.005mm tolerance ensure consistent handle dimensional accuracy (±0.1mm for finished products).
Optimized Cooling System: Customized water-cooling channels match handle contours, reducing cooling time by 20-30% and improving production efficiency.
Smooth Demolding: Rational ejection mechanism (ejector pins + stripper plate) prevents damage to handles and mold components, ensuring stable high-volume production.
Compatible with various thermoplastics: PP, ABS, PC, PA, and glass fiber-reinforced composites.
Supports customization for handle sizes (100-500mm length), shapes (ergonomic, straight, curved), and gas-assisted parameters (gas pressure 5-20MPa, injection speed 30-120mm/s).
| Item | Details |
|---|---|
| Mold Type | Gas-Assisted Injection Molding Mold |
| Application | Handle production (home appliances, tools, automotive, daily necessities) |
| Mold Material | Cavity/Core: H13/S136 Alloy Steel; Mold Base: 45# Steel |
| Hardness | Cavity/Core: HRC 52-58; Nitrided Surface: HV ≥ 850 |
| Service Life | ≥1,000,000 Cycles |
| Tolerance | Mold Machining: ±0.005mm; Finished Handle: ±0.1mm |
| Gas-Assisted Parameters | Gas Pressure: 5-20MPa; Gas Injection Time: 0.5-3s |
| Cooling System | Circulating Water-Cooling (Temperature Control: 15-35℃) |
| Cavity Number | 1-8 Cavities (Customizable for Bulk Production) |
| Compatible Plastics | PP, ABS, PC, PA, Glass Fiber-Reinforced Composites |
Home appliance handles: Refrigerators, washing machines, ovens, microwaves
Power tool handles: Drills, grinders, saws, wrenches
Automotive handles: Door handles, seat adjustment handles, trunk handles
Daily necessity handles: Luggage, furniture, kitchenware, fitness equipment
Rigorous Testing: Each mold undergoes pressure testing, gas tightness testing, and 10,000-cycle trial production before delivery.
Precision Calibration: Equipped with high-precision sensors to monitor gas pressure, temperature, and injection speed in real time.
After-Sales Support: 12-month warranty, on-site maintenance, and technical training for mold operation and maintenance.
Durability Focus: Premium materials and reinforced design ensure long service life under high-volume production.
Gas-Assisted Expertise: Proven gas channel design solves common handle molding defects, improving product quality.
Customization Flexibility: Tailor-made solutions for different handle designs and production requirements.
Cost-Efficiency: Reduces material waste, shortens production cycles, and lowers long-term replacement costs.
Gas-Assisted Injection Molding Mold for Handles – High Durability & Precision
Optimized Gas Channel Design: Precisely engineered internal gas channels ensure uniform gas pressure distribution during molding, eliminating shrinkage marks, sinkholes, and warpage on handle surfaces.
Enhanced Handle Structural Strength: Gas-assisted molding creates hollow yet reinforced internal structures, boosting handle impact resistance by 30% vs. traditional injection molding while reducing material usage by 15-25%.
Reduced Production Defects: Minimizes residual stress in finished handles, lowering deformation rates to less than 0.5% and cutting scrap rates significantly.
High-Grade Mold Steel Construction: Mold cavity and core are crafted from H13/S136 alloy steel (hardness up to HRC 52-58 after quenching and tempering), offering excellent wear resistance and corrosion resistance.
Reinforced Critical Components: Mold base adopts 45# steel with stress-relief treatment; guide pillars, guide sleeves, and ejector pins use wear-resistant alloy materials, ensuring stable operation for ≥1 million molding cycles.
Advanced Surface Treatment: Cavity surface undergoes nitride treatment (surface hardness HV ≥ 850) and precision polishing, enhancing scratch resistance and reducing friction during molding.
High-Precision Machining: CNC milling, EDM, and wire-cutting processes with ±0.005mm tolerance ensure consistent handle dimensional accuracy (±0.1mm for finished products).
Optimized Cooling System: Customized water-cooling channels match handle contours, reducing cooling time by 20-30% and improving production efficiency.
Smooth Demolding: Rational ejection mechanism (ejector pins + stripper plate) prevents damage to handles and mold components, ensuring stable high-volume production.
Compatible with various thermoplastics: PP, ABS, PC, PA, and glass fiber-reinforced composites.
Supports customization for handle sizes (100-500mm length), shapes (ergonomic, straight, curved), and gas-assisted parameters (gas pressure 5-20MPa, injection speed 30-120mm/s).
| Item | Details |
|---|---|
| Mold Type | Gas-Assisted Injection Molding Mold |
| Application | Handle production (home appliances, tools, automotive, daily necessities) |
| Mold Material | Cavity/Core: H13/S136 Alloy Steel; Mold Base: 45# Steel |
| Hardness | Cavity/Core: HRC 52-58; Nitrided Surface: HV ≥ 850 |
| Service Life | ≥1,000,000 Cycles |
| Tolerance | Mold Machining: ±0.005mm; Finished Handle: ±0.1mm |
| Gas-Assisted Parameters | Gas Pressure: 5-20MPa; Gas Injection Time: 0.5-3s |
| Cooling System | Circulating Water-Cooling (Temperature Control: 15-35℃) |
| Cavity Number | 1-8 Cavities (Customizable for Bulk Production) |
| Compatible Plastics | PP, ABS, PC, PA, Glass Fiber-Reinforced Composites |
Home appliance handles: Refrigerators, washing machines, ovens, microwaves
Power tool handles: Drills, grinders, saws, wrenches
Automotive handles: Door handles, seat adjustment handles, trunk handles
Daily necessity handles: Luggage, furniture, kitchenware, fitness equipment
Rigorous Testing: Each mold undergoes pressure testing, gas tightness testing, and 10,000-cycle trial production before delivery.
Precision Calibration: Equipped with high-precision sensors to monitor gas pressure, temperature, and injection speed in real time.
After-Sales Support: 12-month warranty, on-site maintenance, and technical training for mold operation and maintenance.
Durability Focus: Premium materials and reinforced design ensure long service life under high-volume production.
Gas-Assisted Expertise: Proven gas channel design solves common handle molding defects, improving product quality.
Customization Flexibility: Tailor-made solutions for different handle designs and production requirements.
Cost-Efficiency: Reduces material waste, shortens production cycles, and lowers long-term replacement costs.
