ISO9001 Practical And Durable Core And Cavity Polishing H13 HRC48-52 Mold Steel PC Fan Blade Injection Mold

This PC fan blade injection mold is manufactured under strict ISO9001 quality management system, adopting premium H13 hot work mold steel for both core and cavity, which is vacuum heat-treated to stable hardness HRC 48-52 with precision high-gloss polishing treatment. Specially optimized for high-rigidity transparent PC fan blade molding, this injection mold solves common defects such as flow marks, air bubbles, weld lines and blade warpage effectively. Featuring balanced runner layout, optimized cooling channel and precise exhaust structure, the mold ensures each fan blade obtains high dimensional consistency, excellent dynamic balance and ultra-smooth surface, widely used in cooling fans, household appliances, industrial ventilation equipment, automotive cooling systems and electronic radiator fan accessories. We provide one-stop mold customization service including mold flow analysis, CNC precision machining, polishing, mold trial, parameter debugging and global after-sales technical support.
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  • 23287

  • YIXUN mold

  • 8480419090

Product Overview

This PC fan blade injection mold is manufactured under strict ISO9001 quality management system, adopting premium H13 hot work mold steel for both core and cavity, which is vacuum heat-treated to stable hardness HRC 48-52 with precision high-gloss polishing treatment. Specially optimized for high-rigidity transparent PC fan blade molding, this injection mold solves common defects such as flow marks, air bubbles, weld lines and blade warpage effectively. Featuring balanced runner layout, optimized cooling channel and precise exhaust structure, the mold ensures each fan blade obtains high dimensional consistency, excellent dynamic balance and ultra-smooth surface, widely used in cooling fans, household appliances, industrial ventilation equipment, automotive cooling systems and electronic radiator fan accessories. We provide one-stop mold customization service including mold flow analysis, CNC precision machining, polishing, mold trial, parameter debugging and global after-sales technical support.

Core Advantages of PC Fan Blade Injection Mold

1. H13 Mold Steel HRC48-52, Practical & Long Service Life

The core and cavity are made of genuine H13 hot work tool steel with heat treatment hardness controlled at HRC 48-52:
  • Outstanding thermal fatigue resistance, high-temperature toughness and anti-wear performance, perfectly adapting to long-term continuous high-pressure injection of high-viscosity PC engineering plastic

  • Excellent thermal deformation resistance, effectively avoiding dimensional deviation and blade unbalance caused by repeated temperature cycling during mass production

  • Fine internal metallurgical structure prevents mold cracking and corrosion, ideal for frequent continuous automatic molding production

  • Standard service life reaches 800,000 to 1,200,000 shots, greatly reducing your later mold replacement and maintenance costs

2. High-Gloss Polished Core & Cavity for Flawless PC Fan Surface

Both core and cavity surfaces are processed by precision mirror polishing:
  • Achieves ultra-smooth molding surface with low roughness, thoroughly eliminates flow marks, haze, tiny scratches and trapped air spots on transparent PC fan blades

  • Ensures high light transmittance and uniform appearance of finished fan blades, avoids secondary surface trimming

  • Polished cavity is easy to clean and resistant to plastic residue adhesion, supporting frequent color switching production without color contamination

  • Guarantees excellent aerodynamic performance and dynamic balance of fan blades, effectively reducing fan operating noise and vibration

3. ISO9001 Standardized Full-Process Quality Control

Every manufacturing procedure strictly complies with ISO9001 quality management specifications:
  • Complete traceable quality documents including raw material certificate, vacuum heat treatment report, precision dimensional inspection record and mold trial validation report

  • Multi-round size calibration before delivery to guarantee machining tolerance within ±0.01mm, ensuring high interchangeability of finished fan blades

  • Strict anti-rust packaging and surface protection process to prevent scratch, oxidation and collision damage during international transportation

4. Professional Structural Optimization for PC Fan Blade Molding

  • Balanced runner gating design ensures uniform melt filling for each fan blade, effectively eliminates weld lines which will affect fan dynamic balance

  • Customized dense exhaust slots on parting line solve gas trapping problems of high-viscosity PC material, avoiding burning marks and bubble defects

  • Optimized spiral circulating cooling layout realizes fast and uniform mold temperature control, shortens molding cycle and prevents thin-wall fan blade warpage deformation

  • Multi-point balanced ejection system ensures synchronous demolding, avoids blade bending, breakage and sticking to the mold

Application Range

  • Household appliance cooling fan blades (air conditioner, refrigerator, heater, range hood)

  • Industrial ventilation fan, axial flow fan and centrifugal fan plastic blades

  • Automotive radiator, new energy vehicle electronic cooling fan components

  • Computer CPU, power supply, server radiator transparent PC fan blades

  • Medical equipment, beauty instrument, small mechanical cooling fan accessories

Detailed Technical Parameters

Item Specification
Mold Name PC Fan Blade Injection Mold
Quality Certification ISO9001 Quality Management System Certified
Core & Cavity Material H13 Hot Work Mold Steel
Hardness HRC 48-52 (Vacuum Heat Treated)
Cavity Surface Treatment High Gloss Mirror Polishing
Recommended Raw Material PC (Polycarbonate), Glass-Filled PC Optional
Mold Base High Rigidity Standard S50C Mold Base
Gate Type Cold Runner Pin Point Gate / Hot Runner Optional
Expected Mold Lifespan 800,000 – 1,200,000 Shots
Applicable Injection Machine 200T – 500T Horizontal Injection Molding Machine
PC Fan Blade Injection Mold

Our Customized Mold Service

  1. Professional Mold Flow Simulation: We conduct pre-production mold flow analysis to optimize gating, cooling and exhaust structure, effectively prevent fan blade warpage, imbalance and surface defects.

  2. Strict Pre-Delivery Mold Validation: Each mold undergoes multiple trial injections and dynamic balance testing for finished fan blades, free samples are provided for your appearance and performance confirmation.

  3. Global Remote Technical Support: We offer online mold installation guidance, PC injection parameter debugging, polished mold daily maintenance training and lifelong technical consultation.

  4. ODM & OEM Available: Support fan blade diameter, blade quantity, angle structural customization, logo engraving, and surface matte/texture treatment according to your design drawings or samples.

FAQ

1. Why choose H13 HRC48-52 steel for PC fan blade mold?

PC is high-viscosity engineering plastic requiring high injection pressure and high mold temperature. H13 steel at HRC48-52 features excellent thermal fatigue resistance and dimensional stability, which can keep high precision under long-term cyclic high temperature, ensuring the dynamic balance of thin-wall fan blades during mass production.

2. What benefits does core and cavity polishing bring to PC fan blades?

Mirror polishing delivers defect-free transparent fan surface, avoids tiny molding defects that will cause fan vibration and noise; meanwhile polished mold surface is anti-adhesive, which greatly improves product yield and simplifies mold cleaning maintenance.

3. Can this mold support glass fiber reinforced PC material?

Yes. H13 high-hardness mold steel has outstanding wear resistance, which can resist the abrasion of glass fiber, keep stable mold precision and long service life for glass-filled PC fan blade production.

4. What is the standard lead time for this fan blade injection mold?

The normal production cycle is 30~40 working days, including steel heat treatment, CNC precision machining, mirror polishing, mold assembly and multiple rounds of mold testing, the exact delivery date will be confirmed in the formal contract.


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