ISO9001 PP 1*1 Cavity Hot Runner Plastic 1L And 0.5L Plastic Bucket Products Injection Mold

This interchangeable injection mold is customized for mass production of 0.5L and 1L plastic container body parts made of PP material. Designed with 1×2 cavity layout and advanced hot runner gating system, the mold adopts identical 1.2767 high-performance hot work steel for both cavity and core, heat-treated to hardness HRC 54-56.
The biggest highlight of this mould is its interchangeable front and rear mold insert structure, which allows users to switch between 0.5L and 1L container body production efficiently without redeveloping a complete new mold. The front mold cavity is finished with high mirror polishing, delivering smooth, defect-free container surfaces ideal for post-printing, labeling and surface coating, widely applied in food packaging, household storage, industrial liquid container fields.
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  • 22083

  • YIXUN mold

  • 8480419090

Product Overview

This interchangeable injection mold is customized for mass production of 0.5L and 1L plastic container body parts made of PP material. Designed with 1×2 cavity layout and advanced hot runner gating system, the mold adopts identical 1.2767 high-performance hot work steel for both cavity and core, heat-treated to hardness HRC 54-56.
The biggest highlight of this mould is its interchangeable front and rear mold insert structure, which allows users to switch between 0.5L and 1L container body production efficiently without redeveloping a complete new mold. The front mold cavity is finished with high mirror polishing, delivering smooth, defect-free container surfaces ideal for post-printing, labeling and surface coating, widely applied in food packaging, household storage, industrial liquid container fields.

Core Mold Advantages

1. Interchangeable Mold Insert Design for Two Capacity Specifications

This innovative interchangeable mold insert structure realizes flexible production of 0.5L and 1L container bodies on one set of mold base:
  • Only replace the customized front and rear mold inserts to switch between two product sizes, greatly saving secondary mold development cost and production lead time

  • Keep the original mold base, hot runner system, ejection and cooling structure unchanged, no repeated equipment debugging required

  • Uniform mold installation size ensures stable clamping and injection process, consistent product dimensional precision for both 0.5L and 1L containers

  • Perfect for small-batch diversified order production, effectively improve factory equipment utilization rate

2. Premium 1.2767 Mold Steel, HRC 54-56 High Hardness & Long Service Life

Both front cavity and rear core adopt genuine 1.2767 hot work tool steel with vacuum heat treatment to stable HRC 54-56 hardness:
  • Excellent thermal fatigue resistance, high-temperature toughness and wear resistance, perfectly fit long-term continuous high-pressure injection molding of thick-wall PP container products

  • Strong anti-deformation and anti-cracking performance, effectively avoid mold damage caused by frequent switching production of two different-size products

  • Fine internal metallurgical structure supports high mirror polishing, effectively prevent rust and residue adhesion during PP molding

  • Mold service life reaches 1,000,000 to 1,500,000 shots under standardized production

3. Hot Runner Gating System for Large Thick-Wall PP Container

Equipped with professional hot runner feeding system matched to PP shrinkage rate of 1.016:
  • Balanced melt flow distribution ensures uniform filling of large-size container cavity, eliminate short shot, weld line, sink mark and warpage defects

  • No runner waste, greatly reduce PP raw material consumption and post-trimming labor cost, improve production yield

  • Stable mold temperature control shortens molding cycle, significantly boost hourly output for bulk container orders

  • Suitable for high-speed continuous automatic injection production, compatible with medium & large tonnage horizontal injection molding machines

4. High Mirror Polished Front Mold Cavity

The front mold surface adopts precision high-gloss mirror polishing treatment:
  • Achieve ultra-smooth container outer surface with low surface roughness, no flow marks or air traces

  • Convenient for subsequent surface processing including silk printing, heat transfer labeling, spraying and UV coating

  • Easy to clean and maintain, effectively avoid plastic residue accumulation and color migration during color switching production

Wide Application Scope

  • 0.5L / 1L PP food-grade plastic storage containers

  • Household sealed plastic boxes, cosmetic packaging containers

  • Industrial reagent liquid plastic packaging barrels & shell bodies

  • Electronic component packaging, hardware parts storage plastic casings

  • Custom multi-specification plastic container mass production

Detailed Technical Parameters

Item Specification
Mold Product 0.5L & 1L PP Container Body Injection Mold
Cavity Layout 1×2 Cavity
Plastic Material PP (Polypropylene)
Material Shrinkage Rate 1.016
Gating System Hot Runner
Front Mold Material 1.2767, HRC 54-56
Rear Mold Material 1.2767, HRC 54-56
Cavity Surface Finish High Mirror Polishing
Core Feature Interchangeable Front & Rear Mold Inserts
Estimated Mold Lifespan 1,000,000 – 1,500,000 Shots
Applicable Machine 450T ~ 800T Horizontal Injection Molding Machine
Plastic Bucket Products Injection Mold

Our Professional Customization Service

  1. Professional Mold Flow Simulation: We conduct detailed mold flow analysis for two container sizes in advance to optimize hot runner layout, cooling channel and exhaust structure, avoid common thick-wall molding defects.

  2. Strict Interchangeability Verification: Before delivery, we fully test the installation accuracy of two sets of mold inserts to ensure seamless size switching without clamping deviation or flash.

  3. Complete Quality Documentation: Provide steel material certificate, heat treatment test report, dimensional inspection record and multi-time mold trial reports for quality traceability.

  4. Global After-sales Support: Offer remote hot runner parameter debugging, insert replacement operation guidance, mold maintenance training and lifelong technical consultation.

  5. Flexible OEM & ODM: Support container shape optimization, capacity adjustment, anti-slip structure design, logo engraving and customized surface texture treatment.

FAQ

1. What is the biggest advantage of interchangeable mold insert design?

It allows you to produce 0.5L and 1L container bodies with only one set of mold base. You only need to invest in one mold frame and hot runner system, just replace the mold inserts to switch products, which can save 40%~60% of secondary mold development cost and shorten your order delivery cycle.

2. Why choose 1.2767 steel HRC54-56 for PP large container mold?

1.2767 is classic thick-wall container dedicated hot work steel. HRC54-56 high hardness brings excellent wear resistance and thermal stability, which can keep dimensional stability under long-term high-pressure PP injection, especially suitable for frequent mold insert replacement and continuous mass production scenarios.

3. Is hot runner necessary for this 0.5L/1L container mold?

Yes. Large PP containers belong to thick-wall products with high raw material consumption. Hot runner can eliminate runner waste, save PP material cost, balance mold temperature to reduce warpage deformation, and realize fully automatic production to improve overall economic benefits.

4. Can we expand to more container capacity specifications later?

Yes. We reserve standard installation allowance for the mold insert position. You can develop new size mold inserts based on the existing mold base to produce more capacity containers, without modifying the original mold frame and hot runner system.


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