ISO9001 High Proficiency 1*16 Cavity LKM2344 HRC48-52 Steel Plastic Nail Injection Mould

ISO9001 High Proficiency 1*16 Cavity LKM2344 HRC48-52 Steel Plastic Nail Injection Mould

This plastic nail injection mould is manufactured under strict ISO9001 quality management system, adopting premium LKM2344 hot work tool steel with hardness precisely heat-treated to HRC48-52. Designed with high-efficiency 1×16 multi-cavity layout, one single injection cycle can produce 16 plastic nail finished parts simultaneously, which drastically boosts production throughput and cuts down unit manufacturing cost for large-volume bulk orders.
Our plastic nail injection mould is specially optimized for small thin-wall plastic fastener molding, featuring balanced runner distribution, precise exhaust design and stable ejection system. It is widely used to produce plastic positioning nails, fixing pins, installation plugs and other plastic fastener components for furniture, construction, electronics and daily consumer industries. We provide full one-stop services including mould flow analysis, CNC precision machining, vacuum heat treatment, surface finishing, mould trial and global after-sales technical support.

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Model:
22124
Brand:
YIXUN mold
Code:
8480419090

Product Description

Product Overview

This plastic nail injection mould is manufactured under strict ISO9001 quality management system, adopting premium LKM2344 hot work tool steel with hardness precisely heat-treated to HRC48-52. Designed with high-efficiency 1×16 multi-cavity layout, one single injection cycle can produce 16 plastic nail finished parts simultaneously, which drastically boosts production throughput and cuts down unit manufacturing cost for large-volume bulk orders.

Our plastic nail injection mould is specially optimized for small thin-wall plastic fastener molding, featuring balanced runner distribution, precise exhaust design and stable ejection system. It is widely used to produce plastic positioning nails, fixing pins, installation plugs and other plastic fastener components for furniture, construction, electronics and daily consumer industries. We provide full one-stop services including mould flow analysis, CNC precision machining, vacuum heat treatment, surface finishing, mould trial and global after-sales technical support.

Core Product Advantages

1. High-efficiency 1×16 Multi-Cavity Layout Design

The mould adopts standardized 1×16 cavity symmetrical layout with balanced runner system, ensuring consistent melt filling speed, uniform pressure distribution and identical dimensional tolerance among all 16 plastic nails in each shot.

Greatly improves hourly output, perfectly matches mass production demand for foreign trade bulk orders
Shortens single molding cycle, effectively reduces electricity and labor consumption
Symmetrical cavity arrangement avoids unbalanced mould stress, prolonging overall mould service life

2. LKM2344 Steel, HRC48-52 High Hardness & Excellent Durability

The mould core and cavity are made of authentic LKM2344 hot work mould steel, processed via vacuum quenching heat treatment to reach stable hardness HRC48-52:

Outstanding high-temperature strength, anti-fatigue performance and wear resistance, ideal for long-term continuous high-speed injection production
Strong resistance to thermal stress and thermal cracking, effectively preventing cavity deformation under repeated high temperature & pressure
Fine internal metallurgical structure, easy for high-precision polishing and texture treatment, mould service life reaches 800,000~1,200,000 shots
Stable dimensional accuracy ensures high interchangeability of finished plastic nails without burrs or dimensional deviation

3. ISO9001 Standardized Quality Control System

Every production procedure from raw material incoming inspection, CNC machining, heat treatment, assembly to final mould test strictly complies with ISO9001 quality standards:

Complete traceable quality documents including steel material certificate, heat treatment report, dimensional inspection record and mould trial report
Multi-round precision size detection before delivery to guarantee mould machining tolerance within ±0.01mm
Strict burr removal and surface protection process, avoiding scratch and corrosion during transportation and installation

4. Optimized Structure for Small Thin-wall Plastic Nail Molding

Optimized full-perimeter exhaust slots set on each parting line, thoroughly eliminates air traps, burn marks and weld lines on tiny plastic nail surface
Equipped with balanced multi-point ejector pin layout, realizing stable and synchronous demoulding for 16 small fasteners, preventing product bending, breaking or sticking to the cavity
Adopts standard LKM mould base with high rigidity, strong anti-deformation capability, compatible with most common horizontal injection molding machines

Wide Application Range

Furniture fixing plastic nails, positioning pins and assembly fasteners
Construction wall expansion plastic plugs, insulating fixing studs
Electronic equipment insulating plastic rivets, positioning columns
Household appliances, toy and packaging plastic fastener accessories
Custom small thin-wall plastic injection parts mass production

Detailed Technical Parameters

Item	Specification
Mould Name	Plastic Nail Injection Mould
Quality Certification	ISO9001 Quality Management System Certified
Cavity Configuration	1×16 Multi-Cavity
Core & Cavity Material	LKM2344 Hot Work Mould Steel
Hardness	HRC 48 – 52 (Vacuum Heat Treated)
Applicable Raw Materials	PP, PE, ABS, PA, HDPE and other general thermoplastics
Mould Base	Standard High Rigidity LKM Series Mould Base
Gate Type	Cold Runner Side Gate / Pin Point Gate Customizable
Surface Treatment	High Gloss Polishing / Matte Finish
Expected Mould Lifespan	800,000 – 1,200,000 Shots
Applicable Injection Machine	160T ~ 350T Horizontal Injection Molding Machine

Our Professional Mould Customization Services

Precision Mould Design & Mould Flow Analysis: Our technical team conducts professional mold flow simulation before production to optimize runner, cooling and exhaust structure, effectively avoid common molding defects like short shot, warpage and bubble.
Strict Pre-shipment Mould Trial & Inspection: Each mould will go through multiple times of trial injection, we provide free plastic nail samples and full set quality inspection documents for your confirmation.
Global Remote Technical Support: We offer online installation guidance, injection parameter debugging, mould maintenance training and lifelong technical consulting service for overseas customers.
Flexible OEM & ODM Customization: We support customized plastic nail size, cavity quantity, logo engraving, gate type adjustment and structural modification according to your 2D/3D drawings or physical samples.

FAQ

1. Why select LKM2344 steel with HRC48-52 for plastic nail mould?

Plastic nails belong to small thin-wall fasteners with high production frequency. LKM2344 steel at HRC48-52 has excellent wear resistance and thermal fatigue resistance, which can keep long-term dimensional stability for high-frequency continuous production, effectively reduce mould maintenance frequency and lower your after-production cost.

2. Can we adjust the cavity number from 16 cavities to other specifications?

Yes, we support customized cavity layouts including 1×8, 1×16, 1×24 and other multi-cavity designs according to your required daily production capacity, we will balance mould cost and production efficiency for you.

3. What is the typical lead time for this 16-cavity plastic nail injection mould?

Normally the production cycle is 30~40 working days, including raw material heat treatment, CNC rough & fine machining, mould assembly, polishing and multiple rounds of mould testing. The exact delivery schedule will be confirmed in formal order contract.

4. What plastic materials are compatible with this injection mould?

This mould is widely applicable to most common thermoplastics such as PP, PE, ABS, PA6, HDPE, you can choose different raw materials to produce plastic nails with different hardness, toughness and color according to your end usage scenarios.

Plastic Nail Injection Mould injection mould High Proficiency 1*16 Cavity plastic mold