| Quantity: | |
|---|---|
25012
YIXUN mold
This high-precision custom injection mold is engineered to produce two matching functional plastic components: the Screw Axis and Axis Cover. Optimized for mass production, this mold delivers consistent quality, dimensional accuracy, and cost efficiency for your mechanical assembly applications.
Parameter | Specification |
OEM/ODM Customization | Fully available, tailored to client requirements |
Compatible Plastic Materials | PP |
International Standards | ISO9001:2008, RoHS, SGS compliant |
Mold Dimensions | Fully customized per client 2D/3D technical drawings |
Mold Base Materials | LKM, FUTA, HASCO, DME, or fully customized options |
Cavity & Core Steel | P20, 2311, H13, 2344, Starvax 420, 738H, S136, etc. |
Surface Treatment Options | MT standard texture, high gloss polish, mirror polish, SPI finishes, EDM texture |
Mold Lifespan | 250,000 to 1,000,000 production shots (subject to operating conditions) |
Design Software | CAD, CAM, CAE, Pro-E, UG, SolidWorks, Moldflow, CATIA |
Core Manufacturing Equipment | High-speed CNC, EDM, WEDM, grinding machines, 50T to 3000T injection molding machines |
Value-Added Services | In-mold decoration, overmolding, two-color molding, hot & cold runner integration |
This mold features a 2+2 cavity layout, enabling simultaneous production of 2 Screw Axis parts and 2 Axis Cover parts per cycle. This doubles your output while maintaining strict dimensional consistency across all components, reducing per-unit production costs and shortening lead times for large orders.
✅ Precision-Tuned for PP Material
Polypropylene (PP) is chosen for its excellent chemical resistance, low cost, lightweight properties, and good impact strength. The mold is calibrated to a shrinkage rate of 1.016, ensuring the final screw axis and cover parts fit perfectly with no assembly issues.
✅ Clean, Aesthetic & Functional Molding with Point Gate
The fine nozzle point gate leaves minimal gate marks on the finished parts, eliminating the need for secondary trimming. This results in a smooth, high-quality surface finish, which is critical for both the functional screw thread and the cosmetic axis cover.
✅ Durable 2083 Mold Steel Construction
The front mold is crafted from 2083 steel heat-treated to HRC 48–52, offering exceptional wear resistance, corrosion resistance, and long mold life. This ensures consistent part quality even after millions of production cycles, reducing maintenance and replacement costs.
✅ Customizable Design for Mechanical Assemblies
This mold is built to your exact specifications, with flexibility to adjust dimensions, tolerances, colors, and material grades (e.g., food-grade or high-impact PP) to match your product’s unique mechanical requirements.
These Screw Axis and Axis Cover components are ideal for a wide range of applications, including:
Household appliance mechanical assemblies
Small consumer product fasteners and rotating parts
Industrial equipment adjustment mechanisms
Cosmetic packaging closure systems
Medical device components (with appropriate material validation)
Consistent Precision: Precision engineering and high-grade materials ensure tight tolerances and uniform part quality, critical for functional screw assemblies.
Cost-Effective Production: Multi-cavity design reduces cycle times and per-unit costs for mass production.
Low Maintenance: Hardened 2083 steel minimizes wear and extends the mold’s operational lifespan.
Full Custom Support: From initial design review to final mold testing, we provide comprehensive support to align the mold with your unique product requirements.
