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YIXUN mold
8480419090
Medical-Grade Injection-Molded Plastic Caps: Secure Sealing Solutions for Healthcare Containers
PP (Polypropylene): FDA 21CFR §177.1520 compliant, chemical-resistant (alcohols, disinfectants), heat-resistant (121℃ autoclaving), and non-toxic (ISO 10993 certified).
PE (Polyethylene): Flexible, impact-resistant, and suitable for low-temperature storage (-20℃ to 80℃).
PET (Polyethylene Terephthalate): High rigidity, transparency, and barrier properties for sensitive reagents.
✅ Sterile Assurance: Gamma-irradiated (ISO 11137) or ethylene oxide (EO) sterilized, achieving Sterility Assurance Level (SAL) ≥10⁻⁶. Sterile packaging (individual peelable packs or bulk sterile bags) prevents post-production contamination.
✅ Leach-Resistant: No heavy metals, phthalates, or harmful additives, ensuring sample/reagent integrity for diagnostic accuracy.
Threaded Caps: Precision-molded threads for tight engagement, preventing liquid/gas leakage even during centrifugation (up to 15,000rpm) or transportation.
Snap-On Caps: Secure snap-fit mechanism with ribbed inner lining, ensuring instant sealing for disposable containers (e.g., sampling tubes).
Gasket-Equipped Options: Compatible with rubber/silicone gaskets (FDA-approved) for enhanced sealing, ideal for volatile reagents or long-term storage.
✅ Contamination Protection: Seals effectively against dust, moisture, and microbial ingress, extending sample/reagent shelf life.
| Cap Type | Compatibility | Material | Key Features | Applications |
|---|---|---|---|---|
| Threaded Plastic Cap | Test tubes, reagent bottles, vials | PP/PE/PET | Precision threads, optional gasket, color-coded | Clinical sample storage, pharmaceutical packaging |
| Snap-On Cap | Disposable sampling tubes, centrifuge tubes | PP/PE | Easy snap-fit, leak-proof, sterile | Rapid diagnostic kits, point-of-care testing |
| Press-Fit Cap | Small vials, microcentrifuge tubes | PE | Low-profile design, secure fit | Molecular biology research, reagent packaging |
| Tamper-Evident Cap | Pharmaceutical bottles, diagnostic reagent containers | PP/PET | Tamper-proof ring, clear indication of opening | Prescription drugs, high-value reagents |
| Color-Coded Cap | Multi-sample containers, test tubes | PP/PE | Color-coded (red/blue/green/yellow) for sample identification | Hematology, clinical chemistry testing |
Global Certifications: ISO 13485 (Medical Device QMS), FDA 21CFR §177, CE Marking (MDR 2017/745), USP Class VI, ISO 10993 (Biocompatibility: Cytotoxicity, Sensitization).
Rigorous QC Process:
Incoming Inspection: Material certification (MTR) and biocompatibility report verification.
In-Process Monitoring: Real-time tracking of injection pressure, temperature, and thread precision.
Final Testing: Leakage testing (under 0.5MPa pressure), dimensional inspection (CMM), and sterility sampling.
Full Traceability: Batch numbering system covering raw materials, production parameters, and sterilization details for regulatory compliance.
Size & Fit: Custom thread designs (e.g., 13mm, 16mm, 20mm) or snap-fit dimensions to match your containers (test tubes, bottles, vials).
Material & Color: Choose PP/PE/PET or custom-engineered plastics; color-coding (Pantone-matched) for sample/reagent identification.
Design Modifications: Add gaskets, tamper-evident rings, embossed logos, or barcode printing.
Packaging Solutions: Individual sterile packs, bulk sterile bags, or custom packaging with your brand logo.
Rapid Prototyping: 3-5 day turnaround for injection-molded prototypes to validate fit and functionality.
Medical-Grade Injection-Molded Plastic Caps: Secure Sealing Solutions for Healthcare Containers
PP (Polypropylene): FDA 21CFR §177.1520 compliant, chemical-resistant (alcohols, disinfectants), heat-resistant (121℃ autoclaving), and non-toxic (ISO 10993 certified).
PE (Polyethylene): Flexible, impact-resistant, and suitable for low-temperature storage (-20℃ to 80℃).
PET (Polyethylene Terephthalate): High rigidity, transparency, and barrier properties for sensitive reagents.
✅ Sterile Assurance: Gamma-irradiated (ISO 11137) or ethylene oxide (EO) sterilized, achieving Sterility Assurance Level (SAL) ≥10⁻⁶. Sterile packaging (individual peelable packs or bulk sterile bags) prevents post-production contamination.
✅ Leach-Resistant: No heavy metals, phthalates, or harmful additives, ensuring sample/reagent integrity for diagnostic accuracy.
Threaded Caps: Precision-molded threads for tight engagement, preventing liquid/gas leakage even during centrifugation (up to 15,000rpm) or transportation.
Snap-On Caps: Secure snap-fit mechanism with ribbed inner lining, ensuring instant sealing for disposable containers (e.g., sampling tubes).
Gasket-Equipped Options: Compatible with rubber/silicone gaskets (FDA-approved) for enhanced sealing, ideal for volatile reagents or long-term storage.
✅ Contamination Protection: Seals effectively against dust, moisture, and microbial ingress, extending sample/reagent shelf life.
| Cap Type | Compatibility | Material | Key Features | Applications |
|---|---|---|---|---|
| Threaded Plastic Cap | Test tubes, reagent bottles, vials | PP/PE/PET | Precision threads, optional gasket, color-coded | Clinical sample storage, pharmaceutical packaging |
| Snap-On Cap | Disposable sampling tubes, centrifuge tubes | PP/PE | Easy snap-fit, leak-proof, sterile | Rapid diagnostic kits, point-of-care testing |
| Press-Fit Cap | Small vials, microcentrifuge tubes | PE | Low-profile design, secure fit | Molecular biology research, reagent packaging |
| Tamper-Evident Cap | Pharmaceutical bottles, diagnostic reagent containers | PP/PET | Tamper-proof ring, clear indication of opening | Prescription drugs, high-value reagents |
| Color-Coded Cap | Multi-sample containers, test tubes | PP/PE | Color-coded (red/blue/green/yellow) for sample identification | Hematology, clinical chemistry testing |
Global Certifications: ISO 13485 (Medical Device QMS), FDA 21CFR §177, CE Marking (MDR 2017/745), USP Class VI, ISO 10993 (Biocompatibility: Cytotoxicity, Sensitization).
Rigorous QC Process:
Incoming Inspection: Material certification (MTR) and biocompatibility report verification.
In-Process Monitoring: Real-time tracking of injection pressure, temperature, and thread precision.
Final Testing: Leakage testing (under 0.5MPa pressure), dimensional inspection (CMM), and sterility sampling.
Full Traceability: Batch numbering system covering raw materials, production parameters, and sterilization details for regulatory compliance.
Size & Fit: Custom thread designs (e.g., 13mm, 16mm, 20mm) or snap-fit dimensions to match your containers (test tubes, bottles, vials).
Material & Color: Choose PP/PE/PET or custom-engineered plastics; color-coding (Pantone-matched) for sample/reagent identification.
Design Modifications: Add gaskets, tamper-evident rings, embossed logos, or barcode printing.
Packaging Solutions: Individual sterile packs, bulk sterile bags, or custom packaging with your brand logo.
Rapid Prototyping: 3-5 day turnaround for injection-molded prototypes to validate fit and functionality.
