| Quantity: | |
|---|---|
19012
YIXUN mold
8480419090
This injection mold is engineered specifically for high-volume production of premium household plastic shells (e.g., remote controls, small appliance housings, cosmetic containers, or electronic device casings).
Designed with precision gating and premium Japanese-grade steel, this mold guarantees superior surface aesthetics, tight dimensional tolerances, and extended service life. It is the ideal solution for manufacturers who require consistent quality and flawless "class-A" visible surfaces on their end-products.
| Parameter | Specification |
|---|---|
| Mold Type | Plastic Injection Mould (Household Products) |
| Cavity Material | NAK80 (Pre-hardened Plastic Mold Steel) |
| Cavity/ Core Quantity | 1+1 (Single Cavity) / or Customizable (Multi-cavity available) |
| Gating System | Submarine Gate (Sub-gate) |
| Surface Finish | High Polish (SPI-A1 / Mirror Finish Grade) |
| Mold Base Standard | PP Standard (DME / HASCO / LKM or Custom) |
| Mold Life | 500,000 – 1,000,000 Shots |
| Injection Material | ABS, PC, PC+ABS, PP, PMMA, etc. |
| Lead Time | 25–35 Working Days |
Superior Hardness & Toughness: NAK80 offers excellent wear resistance and maintains high hardness (approx. 37-43 HRC) without the need for additional heat treatment, preventing deformation during processing.
Excellent Thermal Conductivity: Ensures faster and more uniform cooling, reducing cycle times and minimizing warpage.
Corrosion Resistance: Ideal for high-humidity environments and aggressive plastics, ensuring a longer tooling lifespan.
Automatic Degating: The gate is designed to automatically break off during the ejection process, eliminating the need for manual trimming.
Aesthetic Advantage: The gate is positioned on the non-visible side of the shell, leaving only a tiny, clean witness mark on the finished product.
High Shear Rate: Ensures smooth filling for complex geometries and thin-walled sections.
Optical Quality: Achieved through precise diamond polishing, resulting in a mirror-like surface (Ra < 0.012µm).
Easy Demolding: The high-gloss surface reduces friction between the plastic and the cavity, preventing scratches and drag marks.
Aesthetic Value: Provides a premium "glossy" appearance to the final plastic shell, eliminating the need for secondary painting or coating in many cases.
Global Compatibility: Manufactured according to "PP" (Plastic Process) standard specifications, ensuring compatibility with standard injection molding machines.
High Rigidity: The robust base structure minimizes deflection under high clamping pressures, protecting the precision inserts.
Mold Flow Analysis (MFA): We utilize advanced simulation software to optimize the gate location and cooling system before manufacturing, ensuring 100% fill rate without sink marks or air traps.
Hardened Guide Pins & Bushings: Ensures precise alignment over millions of cycles, extending tool life.
Full Inspection Report: Upon completion, we provide a detailed CMM (Coordinate Measuring Machine) dimension report, material certification, and trial run video to guarantee conformity to your 2D/3D drawings.
| Feature | Benefit |
|---|---|
| Pre-graded Steel | Saves 2–3 weeks compared to standard hardened steel molds. |
| Sub-Gate Design | Reduces labor costs by automating gate removal. |
| Mirror Polish | Creates a high-end product finish without secondary operations. |
| Multi-Cavity Flexibility | Can be built as a 2+2 or 4+4 configuration to increase output rate (customizable). |
| ROI Focused | High shot life ensures a lower cost-per-part ratio for mass production. |
This mold is perfect for producing the following household product shells:
Consumer Electronics: TV remote controls, Wi-Fi routers, smart home sensors.
Small Appliances: Hair dryer casings, vacuum cleaner bodies, water dispenser panels.
Personal Care: Perfume caps, cosmetic compact cases, electric toothbrush bodies.
Medical/Healthcare: Disposable device housings (requiring smooth, bacteria-resistant surfaces).
We offer complete customization based on your specific requirements:
Gating: Pin-point, Edge, or Valve gates available.
Steel Upgrades: S136H (Stainless) or H13 (for high-volume) available.
Surface Texture: Fine grain textures (VDI 3400) or high-gloss options.
Hot Runner Systems: YUDO, Mold-Masters, or INCOE integration.
Packaging: Rust-proof oil coating + VCI anti-rust film + Thick wooden box (export standard).
Shipping: By sea (FOB Shenzhen/Ningbo), by air, or by international courier (DHL/FedEx) for urgent prototypes.
Ready to take your product to the next level?
Send us your 3D CAD file (STEP/IGS/X-T) and we will provide a free DFM (Design for Manufacturing) report and a competitive quotation within 24 hours!
MOQ: 1 Set (Prototype/Trial) to Mass Production.
Warranty: 1 Year or 500,000 Shots (Whichever comes first).
email：susie@yixun-dg.com
Web: www.yixunmold.com
☎️WhatsApp：+8613543733748
