Product Overview
This is a high-precision custom injection mold specially engineered for large deep-drawn ABS plastic body parts, widely applied in home appliance housings such as hair dryer front bodies and rear bodies. Adopting professional 1+1 cavity layout and classic pin point gate feeding system, the mold perfectly balances high structural strength, stable mass production, excellent part appearance and low post-processing cost. Designed for thick-wall and deep-drawn plastic components, it effectively solves common molding problems including insufficient filling, wall thickness inconsistency, product deformation and surface blemishes of large deep-cavity parts.
Core Product Features
1. High-Strength ABS Material Adaptation
The mold is professionally optimized for high structural strength ABS raw materials. With accurate melt flow simulation and shrinkage rate calibration, it ensures the molded ABS body parts feature high rigidity, impact resistance and stable structural performance. The finished products have uniform internal density, no brittle fracture, and fully meet the structural load-bearing and long-term service requirements of household appliance shells.
2. Optimized 1+1 Cavity Design
Equipped with a mature 1+1 cavity structure, this mold realizes simultaneous molding of two different large deep-drawn body parts in one single injection cycle. Compared with single-cavity molds, it greatly improves production efficiency while maintaining independent and precise molding control for each cavity. The balanced runner system ensures consistent melt filling pressure and speed in both cavities, guaranteeing zero dimensional deviation between batch products, and is ideal for small-batch and diversified mass production of matching plastic housings.
3. Pin Point Gate Molding System
Featuring a precision pin point gate structure with a tiny gate diameter (0.5–2.5mm), the mold enables automatic gate breaking during mold opening. It leaves almost invisible gate marks on the product surface, eliminating tedious manual trimming and secondary polishing processes. This design avoids surface damage on large deep-drawn parts, delivers a smooth and flawless product appearance, and greatly saves labor and post-processing costs. Meanwhile, the pin point gate ensures stable melt feeding, effectively improving material filling and packing effect for deep-cavity parts.
4. Professional Large Deep-drawn Body Molding
Aiming at the molding difficulties of large deep-drawn plastic bodies (deep cavity, large drawing depth, uneven wall thickness), the mold adopts customized cooling system and exhaust structure. It thoroughly solves molding defects such as air trapping, short shot, shrinkage sink and product warpage that easily occur in deep-drawn parts. The integrally molded body has smooth inner and outer walls, complete deep-cavity structure, precise dimensional tolerance, and fully fits the assembly standards of precision home appliance parts.
5. Durable & Stable Mold Structure
The mold adopts high-quality mold steel with fine heat treatment and surface polishing, featuring high hardness, wear resistance and deformation resistance. The overall structural design is firm and reasonable, which can withstand long-term high-pressure injection molding. It realizes stable long-cycle production with low failure rate, long mold service life and excellent product consistency, greatly reducing mold maintenance and replacement costs for customers.
Product Specifications
Product Name: High Structural Strength ABS Large Deep-drawn Body Injection Mold
Mold Cavity: 1+1 Cavity
Gate Type: Pin Point Gate
Applicable Material: ABS (High Structural Strength)
Molded Product: Large Deep-drawn Plastic Body (Home Appliance Housing)
Molding Process: Plastic Injection Molding
Surface Finish: High Polishing / Custom Texture
Production Feature: Automatic Gate Breaking, Low Defect Rate, No Secondary Processing
![High Structural Strength mold]( "High Structural Strength mold")
![Deep-drawn Body Plastic Mould]( "Deep-drawn Body Plastic Mould")
Application Scope
This mold is widely applicable for molding large deep-drawn ABS structural parts, especially suitable for hair dryer front body, rear body and other home appliance hollow housing parts. It is also compatible with various high-strength plastic shell products requiring high appearance, precise assembly and stable structural performance, covering household appliances, electronic equipment and other industries.
Our Advantages
We focus on custom precision deep-drawn injection molds, providing one-stop services including mold design, manufacturing, testing and after-sales support. All molds undergo strict dimensional inspection and mass production testing before delivery. With exquisite craftsmanship and mature molding technology, we help customers obtain high-precision, high-consistency ABS body parts, shorten production cycles and reduce overall production costs.
