| Quantity: | |
|---|---|
YIXUN mold
8480419090
High-Quality Construction: Crafted from premium tool steels (S136, H13, P20) with precision machining and surface treatments (nitriding, hard chrome plating), ensuring mold life of 500,000–1,000,000 cycles.
Gas Assisted Technology Integration: Built-in gas channels, pressure control systems, and sequential valve gating to optimize material flow, eliminate sink marks, and reduce wall thickness.
Material Versatility: Optimized for three of the most widely used engineering plastics: ABS (acrylonitrile butadiene styrene), PVC (polyvinyl chloride), and PP (polypropylene) – suitable for rigid, flexible, and durable component production.
Defect Elimination: Eliminates sink marks, warpage, and internal stress – critical for high-gloss or structural parts.
Lightweight Design: Reduces material usage by 10–30% via hollowed internal structures, without compromising strength.
Complex Geometry Capability: Enables molding of thick-walled parts, long-flow components, and intricate ribbed designs (e.g., handles, frames, automotive parts).
Cycle Time Reduction: Faster cooling and demolding, boosting production efficiency by 20–40% compared to conventional injection molds.
| Plastic Material | Mold Design Adaptations | Key Application Examples |
| ABS | High-temperature resistant cavities (200–240℃), optimized gas pressure (15–30 MPa) for rigid, impact-resistant parts | Electronic device housings, automotive interior trim, consumer appliance shells |
| PVC | Corrosion-resistant tool steel (to handle PVC’s corrosive additives), precise temperature control (160–190℃) | Pipe fittings, medical tubing connectors, construction profiles, wire insulation |
| PP | Smooth mirror-polished cavities (Ra ≤ 0.02μm) to prevent material adhesion, fast cooling systems for crystallization | Automotive bumpers, food packaging, household containers, industrial containers |
Precision Engineering: Micron-level dimensional accuracy (tolerances ±0.01mm) via 5-axis CNC milling, EDM, and wire-cutting.
Reliable Gas Control: Integrated gas manifolds, pressure sensors, and non-return valves for consistent gas flow and cavity filling.
Durability & Maintenance: Wear-resistant coatings, self-lubricating components, and easy-access design for simplified maintenance.
Customization Flexibility: Multi-cavity designs (up to 64 cavities), hot-runner integration, and custom gating solutions for specific production needs.
Design & Simulation: 3D CAD modeling (SolidWorks, AutoCAD) and CAE simulation (Moldflow) to optimize gas channel layout, cooling systems, and material flow.
Precision Machining: 5-axis CNC machining centers, EDM (Electrical Discharge Machining), and laser engraving for complex cavity geometries.
Gas System Integration: Assembly of high-pressure gas regulators, flow meters, and sequential control valves – calibrated for each material and part design.
Trial Runs & Validation: Comprehensive mold testing with target materials to fine-tune gas pressure, temperature, and injection parameters, ensuring consistent part quality.
Dimensional Inspection: CMM (Coordinate Measuring Machines), optical profilometers, and hardness testing to validate mold accuracy.
Performance Testing: Mold trial runs with ABS/PVC/PP to verify gas distribution, part weight consistency, and defect-free production.
Durability Testing: Accelerated wear testing to ensure mold longevity under high-volume production conditions.
Automotive: Interior trim (ABS), exterior components (PP), and PVC wire harnesses.
Electronics: Device housings (ABS), cable insulation (PVC), and lightweight structural parts (PP).
Consumer Goods: Appliance shells (ABS), food containers (PP), and PVC-based toys or household items.
Medical: PVC medical device components (e.g., connectors, valves) and PP disposable products.
Construction: PVC pipe fittings, PP roofing materials, and ABS architectural profiles.
Gas Assisted Expertise: Years of specialized experience in GAIM technology, ensuring optimal mold design for every application.
Material Mastery: Deep understanding of ABS/PVC/PP processing, delivering molds that maximize material performance.
High-Quality Commitment: Premium materials, precision machining, and strict quality control for long-lasting, reliable molds.
Cost-Effective Production: Reduced material usage, faster cycle times, and defect-free parts lower overall production costs.
Collaborative Support: End-to-end service from design consultation and prototyping to mold production and after-sales maintenance.
High-Quality Construction: Crafted from premium tool steels (S136, H13, P20) with precision machining and surface treatments (nitriding, hard chrome plating), ensuring mold life of 500,000–1,000,000 cycles.
Gas Assisted Technology Integration: Built-in gas channels, pressure control systems, and sequential valve gating to optimize material flow, eliminate sink marks, and reduce wall thickness.
Material Versatility: Optimized for three of the most widely used engineering plastics: ABS (acrylonitrile butadiene styrene), PVC (polyvinyl chloride), and PP (polypropylene) – suitable for rigid, flexible, and durable component production.
Defect Elimination: Eliminates sink marks, warpage, and internal stress – critical for high-gloss or structural parts.
Lightweight Design: Reduces material usage by 10–30% via hollowed internal structures, without compromising strength.
Complex Geometry Capability: Enables molding of thick-walled parts, long-flow components, and intricate ribbed designs (e.g., handles, frames, automotive parts).
Cycle Time Reduction: Faster cooling and demolding, boosting production efficiency by 20–40% compared to conventional injection molds.
| Plastic Material | Mold Design Adaptations | Key Application Examples |
| ABS | High-temperature resistant cavities (200–240℃), optimized gas pressure (15–30 MPa) for rigid, impact-resistant parts | Electronic device housings, automotive interior trim, consumer appliance shells |
| PVC | Corrosion-resistant tool steel (to handle PVC’s corrosive additives), precise temperature control (160–190℃) | Pipe fittings, medical tubing connectors, construction profiles, wire insulation |
| PP | Smooth mirror-polished cavities (Ra ≤ 0.02μm) to prevent material adhesion, fast cooling systems for crystallization | Automotive bumpers, food packaging, household containers, industrial containers |
Precision Engineering: Micron-level dimensional accuracy (tolerances ±0.01mm) via 5-axis CNC milling, EDM, and wire-cutting.
Reliable Gas Control: Integrated gas manifolds, pressure sensors, and non-return valves for consistent gas flow and cavity filling.
Durability & Maintenance: Wear-resistant coatings, self-lubricating components, and easy-access design for simplified maintenance.
Customization Flexibility: Multi-cavity designs (up to 64 cavities), hot-runner integration, and custom gating solutions for specific production needs.
Design & Simulation: 3D CAD modeling (SolidWorks, AutoCAD) and CAE simulation (Moldflow) to optimize gas channel layout, cooling systems, and material flow.
Precision Machining: 5-axis CNC machining centers, EDM (Electrical Discharge Machining), and laser engraving for complex cavity geometries.
Gas System Integration: Assembly of high-pressure gas regulators, flow meters, and sequential control valves – calibrated for each material and part design.
Trial Runs & Validation: Comprehensive mold testing with target materials to fine-tune gas pressure, temperature, and injection parameters, ensuring consistent part quality.
Dimensional Inspection: CMM (Coordinate Measuring Machines), optical profilometers, and hardness testing to validate mold accuracy.
Performance Testing: Mold trial runs with ABS/PVC/PP to verify gas distribution, part weight consistency, and defect-free production.
Durability Testing: Accelerated wear testing to ensure mold longevity under high-volume production conditions.
Automotive: Interior trim (ABS), exterior components (PP), and PVC wire harnesses.
Electronics: Device housings (ABS), cable insulation (PVC), and lightweight structural parts (PP).
Consumer Goods: Appliance shells (ABS), food containers (PP), and PVC-based toys or household items.
Medical: PVC medical device components (e.g., connectors, valves) and PP disposable products.
Construction: PVC pipe fittings, PP roofing materials, and ABS architectural profiles.
Gas Assisted Expertise: Years of specialized experience in GAIM technology, ensuring optimal mold design for every application.
Material Mastery: Deep understanding of ABS/PVC/PP processing, delivering molds that maximize material performance.
High-Quality Commitment: Premium materials, precision machining, and strict quality control for long-lasting, reliable molds.
Cost-Effective Production: Reduced material usage, faster cycle times, and defect-free parts lower overall production costs.
Collaborative Support: End-to-end service from design consultation and prototyping to mold production and after-sales maintenance.
