| Quantity: | |
|---|---|
YIXUN mold
8480419090
Short-shot Injection: A precisely calculated amount of molten plastic (less than the full mold cavity volume, called a "short-shot") is injected into the mold. This ensures the gas can effectively push the melt to the mold walls without excessive waste.
High-Pressure Gas Injection: High-purity nitrogen (≥99.99%) is injected into the plastic melt at a pressure of 10–35 MPa through dedicated gas nozzles or channels. The gas flows along the path of least resistance (high-temperature, low-viscosity areas) to form uniform hollow channels.
Cooling & Demolding: The gas maintains pressure to keep the plastic melt tightly against the mold surface, ensuring dimensional accuracy. After cooling and solidification, the gas is released, and the lightweight, hollow component is demolded.
Significant Weight Reduction: Hollow internal structures reduce material usage by 10–40% while maintaining structural strength. For example, medical device housings made with this technology are 25% lighter than traditional solid parts but retain the same impact resistance.
Enhanced Structural Performance: The "box section" effect of hollow structures improves bending, compression, and impact resistance by 15–30% compared to solid plastic parts. This makes it ideal for load-bearing components like automotive interior brackets or medical equipment handles.
Superior Surface Quality: Uniform gas pressure eliminates common defects in traditional molding (sink marks, flow lines, weld lines), achieving a smooth surface finish (Ra≤0.2μm) without post-processing. This is critical for medical devices and high-end electronic components requiring aesthetic and hygienic surfaces.
Shorter Production Cycles: Hollow structures accelerate cooling by 20–50% (e.g., a 30-second traditional cycle is reduced to 15–20 seconds), boosting production efficiency for high-volume manufacturing.
Cost Efficiency: Reduced material consumption and lower injection pressure (cutting energy use by 10–20%) lower production costs. Additionally, the technology reduces mold and machine wear, extending equipment lifespan by 15–25%.
| Parameter | Details |
|---|---|
| Gas Purity | ≥99.99% nitrogen (prevents plastic oxidation at high temperatures) |
| Gas Pressure | 10–35 MPa (adjustable based on part size and material) |
| Dimensional Tolerance | ±0.01–0.05 mm (varies by component complexity) |
| Surface Finish | Ra≤0.2μm (mirror polish optional for medical/optical parts) |
| Material Compatibility | ABS, PVC, PP, PC, TPE, and medical-grade biocompatible plastics |
| Cycle Time Reduction | 20–50% compared to traditional injection molding |
Medical Devices: Lightweight housings for diagnostic equipment, surgical instrument handles, and respiratory mask frames. The hollow design reduces patient fatigue during use while meeting biocompatibility and sterilization requirements.
Automotive Industry: Interior trim panels, door handles, and underhood brackets. These parts are lighter (improving fuel efficiency) and resistant to vibration and temperature changes.
Electronics: Thin-walled housings for laptops, tablet stands, and smart home device components. The technology balances lightweight design with structural rigidity to protect internal electronics.
Gas Purity Control: Use high-purity nitrogen to avoid plastic oxidation and ensure material integrity, especially for medical-grade components requiring ISO 13485 compliance.
Precision Gas Pressure Regulation: Real-time monitoring of gas pressure and injection timing via closed-loop control systems to ensure uniform hollow channel formation.
Mold Design Optimization: Custom gas channel design (e.g., radial or linear channels) based on component geometry to avoid gas breakthrough or uneven hollowing.
Short-shot Injection: A precisely calculated amount of molten plastic (less than the full mold cavity volume, called a "short-shot") is injected into the mold. This ensures the gas can effectively push the melt to the mold walls without excessive waste.
High-Pressure Gas Injection: High-purity nitrogen (≥99.99%) is injected into the plastic melt at a pressure of 10–35 MPa through dedicated gas nozzles or channels. The gas flows along the path of least resistance (high-temperature, low-viscosity areas) to form uniform hollow channels.
Cooling & Demolding: The gas maintains pressure to keep the plastic melt tightly against the mold surface, ensuring dimensional accuracy. After cooling and solidification, the gas is released, and the lightweight, hollow component is demolded.
Significant Weight Reduction: Hollow internal structures reduce material usage by 10–40% while maintaining structural strength. For example, medical device housings made with this technology are 25% lighter than traditional solid parts but retain the same impact resistance.
Enhanced Structural Performance: The "box section" effect of hollow structures improves bending, compression, and impact resistance by 15–30% compared to solid plastic parts. This makes it ideal for load-bearing components like automotive interior brackets or medical equipment handles.
Superior Surface Quality: Uniform gas pressure eliminates common defects in traditional molding (sink marks, flow lines, weld lines), achieving a smooth surface finish (Ra≤0.2μm) without post-processing. This is critical for medical devices and high-end electronic components requiring aesthetic and hygienic surfaces.
Shorter Production Cycles: Hollow structures accelerate cooling by 20–50% (e.g., a 30-second traditional cycle is reduced to 15–20 seconds), boosting production efficiency for high-volume manufacturing.
Cost Efficiency: Reduced material consumption and lower injection pressure (cutting energy use by 10–20%) lower production costs. Additionally, the technology reduces mold and machine wear, extending equipment lifespan by 15–25%.
| Parameter | Details |
|---|---|
| Gas Purity | ≥99.99% nitrogen (prevents plastic oxidation at high temperatures) |
| Gas Pressure | 10–35 MPa (adjustable based on part size and material) |
| Dimensional Tolerance | ±0.01–0.05 mm (varies by component complexity) |
| Surface Finish | Ra≤0.2μm (mirror polish optional for medical/optical parts) |
| Material Compatibility | ABS, PVC, PP, PC, TPE, and medical-grade biocompatible plastics |
| Cycle Time Reduction | 20–50% compared to traditional injection molding |
Medical Devices: Lightweight housings for diagnostic equipment, surgical instrument handles, and respiratory mask frames. The hollow design reduces patient fatigue during use while meeting biocompatibility and sterilization requirements.
Automotive Industry: Interior trim panels, door handles, and underhood brackets. These parts are lighter (improving fuel efficiency) and resistant to vibration and temperature changes.
Electronics: Thin-walled housings for laptops, tablet stands, and smart home device components. The technology balances lightweight design with structural rigidity to protect internal electronics.
Gas Purity Control: Use high-purity nitrogen to avoid plastic oxidation and ensure material integrity, especially for medical-grade components requiring ISO 13485 compliance.
Precision Gas Pressure Regulation: Real-time monitoring of gas pressure and injection timing via closed-loop control systems to ensure uniform hollow channel formation.
Mold Design Optimization: Custom gas channel design (e.g., radial or linear channels) based on component geometry to avoid gas breakthrough or uneven hollowing.
