| Quantity: | |
|---|---|
23048
YIXUN mold
8480419090
This 16-cavity high-efficiency injection mould is purpose-built for the mass production of precision PC (Polycarbonate) annular parts featuring integrated lateral snap-fit locating structures. Designed to overcome the common challenges of multi-cavity imbalance, cosmetic surface finishing, and undercut release, this mould solution delivers exceptional part consistency, cycle efficiency, and operational longevity for demanding automotive, electronics, and consumer goods applications.
| Feature | Specification / Benefit |
|---|---|
| Multi-Cavity Architecture | 16 cavities with a naturally balanced H-type runner system. Ensures identical melt flow paths and pressure distribution across all cavities, minimizing warpage and dimensional deviations (tolerance within ±0.02mm). |
| Partial Polishing Strategy | Zone-specific surface finishing: High-gloss SPI A1 (Ra 12-25nm) on cosmetic appearance areas for premium optical clarity, while maintaining a controlled Ra 0.4~0.8µm on selected flow-critical surfaces to optimize PC melt mobility and reduce injection pressure. |
| Lateral Snap-Fit Locating System | Robust slider (side-core-pulling) mechanism driven by precision angle pins. Reliably releases internal/external undercuts of the snap-fit features with zero drag marks, ensuring secure and consistent part assembly in downstream operations. |
| Advanced Cooling Network | Conformal cooling channels independently routed for each cavity cluster, achieving uniform temperature distribution (ΔT ≤ 3°C) . Reduces cycle time by 15–20% while eliminating sink marks and internal stresses. |
| High-Performance Tool Steel | Manufactured from premium imported S136 / H13 steel with a PVD/DLC anti-wear coating. Offers exceptional corrosion resistance, wear resistance, and a service life exceeding 2 million shots for PC materials. |
Designed for PC’s Special Rheology
PC is known for its high viscosity and sensitivity to shear rate. Our mould incorporates computer-aided engineering (CAE) flow simulation to optimize gate locations (pin-point or edge gates) and runner diameters, preventing flow hesitation, burn marks, and jetting defects common in thin-walled annular geometries.
Defect-Free Undercut Release
The lateral snap-fit areas are often the weakest point during demolding. Our patented slider design features an angled ejection assist, which ensures a smooth, frictionless release sequence—protecting the fine locating ribs from fracture or deformation even after hundreds of thousands of cycles.
Localized Polish for Functional & Aesthetic Excellence
Instead of applying uniform mirror finishing (which can actually hinder PC flow), our dual-polish strategy improves both moldability and aesthetics. The result: a high-gloss outer ring with crystal-clear transparency, combined with a matte-functional finish at the snap-fit contact points for improved grip and wear resistance.
Smart Maintenance & Interchangeability
All core pins and cavity inserts are modular and interchangeable, allowing for quick repair or replacement without dismantling the entire mould base—reducing downtime and maintenance costs significantly.
| Parameter | Value |
|---|---|
| Mould Type | 16-cavity, cold/hot runner (customizable) |
| Material Compatibility | PC, PC/ABS, and other engineering thermoplastics |
| Mould Base Standard | LKM / HASCO / DME (or custom) |
| Surface Treatment | Partial mirror polish + anti-stick coating |
| Ejection System | Combined ejector pins + slider-assisted lifters |
| Max. Clamping Force Required | 180–250T (depending on part projection area) |
| Cycle Time | Optimized to ≤ 18-22 seconds (depending on part thickness) |
| Warranty | 1-year or 1 million shots (whichever comes first) |
This mould is ideally suited for producing precision annular components with side-locking features, such as:
Automotive interior/exterior sensor rings
Electronic wearable device housings
Medical device connector rings
Consumer appliance rotary dials and bezels
In-House CAE Capability: Full Moldflow analysis to validate filling, packing, and cooling before steel is cut.
Precision Machining: 5-axis CNC, wire EDM, and high-speed milling for micron-level tolerances.
Stringent Quality Control: Every cavity is individually inspected with CMM and optical comparators to ensure cavity-to-cavity consistency.
Global Export Experience: Compliant with EU RoHS, REACH, and US FDA standards for regulated industries.
Ready to scale up your annular part production with a reliable, high-cavity moulding solution?
Contact our engineering team with your 3D CAD file and material specifications, and we will provide a full DFM (Design for Manufacturability) report and optimized costing within 48 hours.
Email: susie@yixun-dg.com
