| Quantity: | |
|---|---|
YIXUN mold
8480419090
Melt Pre-filling: A predetermined amount of molten plastic (usually 70%-90% of the cavity volume) is injected into the mold cavity;
Gas Injection: High-pressure gas (with a pressure range of 10-40MPa) is injected through specially designed gas channels or gates. The gas diffuses along the path of least resistance in the melt, pushing the uncooled molten plastic to fully fill the cavity;
Gas Holding Pressure: The gas maintains constant pressure to compensate for the shrinkage of the molten plastic, avoiding defects such as sink marks and depressions;
Demolding and Cooling: After the molten plastic cools and solidifies, the gas is discharged, and the mold is opened to remove the finished product.
Elimination of Surface Defects: Uniform gas holding pressure completely solves common defects in traditional injection molding such as sink marks, depressions, and weld lines. The surface finish of finished products is improved by more than 30%, making it particularly suitable for appearance parts (e.g., automotive bumpers, home appliance casings);
Enhanced Dimensional Stability: The hollow structure reduces internal stress during melt cooling, with dimensional tolerances controllable within ±0.05mm—far superior to the ±0.1mm of traditional injection molding—meeting the requirements of precision components (e.g., electronic device brackets, medical device assemblies);
Capability to Mold Complex Structures: Gas can penetrate through complex channels, easily forming products with uneven wall thickness, deep cavities, and long flow paths (e.g., 1-meter-long automotive door handles, home appliance panels with complex curved surfaces), breaking the structural limitations of traditional injection molding.
Material Cost Reduction: The hollow structure reduces plastic usage by 10%-40% (for example, the material cost per automotive door panel decreases by 25% after adopting GAIM technology), especially suitable for high-priced engineering plastics (e.g., PC, ABS);
Shorter Production Cycle: The hollow structure enables faster heat dissipation, reducing cooling time by 30%-60%. Meanwhile, gas-driven melt filling accelerates, shortening the overall production cycle by 20%-40%;
Lower Energy Consumption and Mold Wear: Melt filling pressure is reduced by 20%-50%, lowering the required mold clamping force. This reduces the energy consumption of injection molding machines by 15%-25%, minimizes mold wear, and extends mold service life by more than 50%.
Automotive Industry: Bumpers, door handles, dashboard frames, seat brackets, oil pipes, etc. (GAIM adoption rate exceeds 60% in new energy vehicles of major global automakers such as BMW and Toyota);
3C Electronics: Laptop casings, mobile phone middle frames, headphone shells, router antenna brackets, etc.;
Home Appliance Industry: Air conditioner air outlets, washing machine control panels, refrigerator door handles, vacuum cleaner casings, etc.;
Medical Devices: Infusion set brackets, ventilator components, wheelchair armrests, etc. (meeting sterile and high-precision requirements);
Construction and Furniture: Door and window profiles, furniture armrests, decorative lines, etc. (balancing lightweight and aging resistance).
Microcellular Gas-Assisted Injection Molding: Combining microcellular foaming technology, nanoscale bubbles are formed during gas injection, reducing product weight by an additional 5%-10% while improving sound insulation and heat insulation performance—suitable for high-end home appliances and automotive interiors;
Multi-Component Gas-Assisted Injection Molding: Realizing collaborative molding of different materials (e.g., rigid plastic + soft rubber) while optimizing filling through gas, applicable to complex functional parts (e.g., tool handles with non-slip coatings);
Intelligent Control Upgrade: Real-time monitoring of gas pressure, melt temperature, and other parameters through the Internet of Things (IoT) and AI algorithms, achieving closed-loop control. Dimensional precision can be further improved to ±0.02mm, meeting the requirements of high-end manufacturing such as aerospace.
Melt Pre-filling: A predetermined amount of molten plastic (usually 70%-90% of the cavity volume) is injected into the mold cavity;
Gas Injection: High-pressure gas (with a pressure range of 10-40MPa) is injected through specially designed gas channels or gates. The gas diffuses along the path of least resistance in the melt, pushing the uncooled molten plastic to fully fill the cavity;
Gas Holding Pressure: The gas maintains constant pressure to compensate for the shrinkage of the molten plastic, avoiding defects such as sink marks and depressions;
Demolding and Cooling: After the molten plastic cools and solidifies, the gas is discharged, and the mold is opened to remove the finished product.
Elimination of Surface Defects: Uniform gas holding pressure completely solves common defects in traditional injection molding such as sink marks, depressions, and weld lines. The surface finish of finished products is improved by more than 30%, making it particularly suitable for appearance parts (e.g., automotive bumpers, home appliance casings);
Enhanced Dimensional Stability: The hollow structure reduces internal stress during melt cooling, with dimensional tolerances controllable within ±0.05mm—far superior to the ±0.1mm of traditional injection molding—meeting the requirements of precision components (e.g., electronic device brackets, medical device assemblies);
Capability to Mold Complex Structures: Gas can penetrate through complex channels, easily forming products with uneven wall thickness, deep cavities, and long flow paths (e.g., 1-meter-long automotive door handles, home appliance panels with complex curved surfaces), breaking the structural limitations of traditional injection molding.
Material Cost Reduction: The hollow structure reduces plastic usage by 10%-40% (for example, the material cost per automotive door panel decreases by 25% after adopting GAIM technology), especially suitable for high-priced engineering plastics (e.g., PC, ABS);
Shorter Production Cycle: The hollow structure enables faster heat dissipation, reducing cooling time by 30%-60%. Meanwhile, gas-driven melt filling accelerates, shortening the overall production cycle by 20%-40%;
Lower Energy Consumption and Mold Wear: Melt filling pressure is reduced by 20%-50%, lowering the required mold clamping force. This reduces the energy consumption of injection molding machines by 15%-25%, minimizes mold wear, and extends mold service life by more than 50%.
Automotive Industry: Bumpers, door handles, dashboard frames, seat brackets, oil pipes, etc. (GAIM adoption rate exceeds 60% in new energy vehicles of major global automakers such as BMW and Toyota);
3C Electronics: Laptop casings, mobile phone middle frames, headphone shells, router antenna brackets, etc.;
Home Appliance Industry: Air conditioner air outlets, washing machine control panels, refrigerator door handles, vacuum cleaner casings, etc.;
Medical Devices: Infusion set brackets, ventilator components, wheelchair armrests, etc. (meeting sterile and high-precision requirements);
Construction and Furniture: Door and window profiles, furniture armrests, decorative lines, etc. (balancing lightweight and aging resistance).
Microcellular Gas-Assisted Injection Molding: Combining microcellular foaming technology, nanoscale bubbles are formed during gas injection, reducing product weight by an additional 5%-10% while improving sound insulation and heat insulation performance—suitable for high-end home appliances and automotive interiors;
Multi-Component Gas-Assisted Injection Molding: Realizing collaborative molding of different materials (e.g., rigid plastic + soft rubber) while optimizing filling through gas, applicable to complex functional parts (e.g., tool handles with non-slip coatings);
Intelligent Control Upgrade: Real-time monitoring of gas pressure, melt temperature, and other parameters through the Internet of Things (IoT) and AI algorithms, achieving closed-loop control. Dimensional precision can be further improved to ±0.02mm, meeting the requirements of high-end manufacturing such as aerospace.
