| Quantity: | |
|---|---|
yixun
yixunmold
High-Precision Manufacturing: Utilizing 5-axis CNC machining and wire EDM, we achieve dimensional tolerances as tight as ±0.005mm, ensuring every part meets your exacting standards.
Premium Tool Steels: We select from a range of high-grade steels (P20, H13, S136, etc.) based on your production volume, material, and longevity requirements, guaranteeing exceptional wear resistance and heat stability.
Advanced Surface Treatments: Optional nitriding, chrome plating, or polishing (up to SPI-A-1 finish) enhance corrosion resistance, reduce friction, and improve part aesthetics.
Two-Plate / Three-Plate Configurations: Our molds are available in standard two-plate or complex three-plate designs, optimized for your part geometry and gating strategy.
Integrated Systems: We seamlessly integrate critical subsystems:
Cooling Channels: Optimized conformal cooling designs reduce cycle times by up to 30%, boosting productivity.
Hot Runner Systems: Precision-controlled hot runners eliminate runner waste and ensure consistent material flow.
Slide & Lifter Mechanisms: Expertly designed side-action cores and lifters handle complex undercuts and internal features without compromising part quality.
Ejection Systems: Customized ejector pin, sleeve, or stripper plate setups ensure clean, damage-free part release.
Rigorous Testing: Every mold undergoes comprehensive steel hardness testing, flow simulation, and trial runs before delivery to validate performance.
Longevity: Our molds are built for millions of cycles, with replaceable wear components to minimize downtime and extend service life.
Compliance: All designs adhere to international standards (ISO 13485 for medical, IATF 16949 for automotive) to meet regulatory requirements.
| Parameter | Details |
|---|---|
| Mold Base | DME / HASCO / LKM standards (customizable) |
| Tool Steel | P20, H13, S136, NAK80, etc. |
| Cavity Quantity | Single-cavity to multi-cavity (up to 64+ cavities) |
| Tolerance | ±0.005mm (critical features) |
| Surface Finish | SPI-A-1 to SPI-D-3 (customizable) |
| Cooling System | Conformal / conventional channels |
| Hot Runner | Yudo / Mold Masters compatible |
| Lifespan | 500,000 to 5,000,000+ cycles |
Automotive: Interior trim, under-hood components, lighting housings.
Medical: Surgical instruments, diagnostic equipment, implantable components.
Electronics: Consumer electronics enclosures, connectors, heat sinks.
Industrial: Machine parts, housings, structural components.
Design & DFM Analysis: Our engineering team conducts a thorough Design-for-Manufacturing (DFM) review to optimize your part for moldability.
Mold Design & Simulation: Using CAD/CAM software and flow simulation, we finalize the mold design and validate performance before cutting steel.
Precision Machining: Our skilled technicians employ advanced CNC and EDM equipment to manufacture the mold components.
Trial & Validation: We conduct full production trials, providing detailed reports and sample parts for your approval.
Delivery & Support: The mold is shipped with comprehensive documentation, and we offer ongoing maintenance and modification services.
Expertise: Decades of experience in designing and building high-precision molds for global leaders.
Flexibility: Full customization to meet unique project requirements, from prototype to high-volume production.
Efficiency: Streamlined workflows and advanced manufacturing reduce lead times and lower your total cost of ownership.
Global Support: Localized engineering and customer service teams ensure seamless communication and support worldwide.
High-Precision Manufacturing: Utilizing 5-axis CNC machining and wire EDM, we achieve dimensional tolerances as tight as ±0.005mm, ensuring every part meets your exacting standards.
Premium Tool Steels: We select from a range of high-grade steels (P20, H13, S136, etc.) based on your production volume, material, and longevity requirements, guaranteeing exceptional wear resistance and heat stability.
Advanced Surface Treatments: Optional nitriding, chrome plating, or polishing (up to SPI-A-1 finish) enhance corrosion resistance, reduce friction, and improve part aesthetics.
Two-Plate / Three-Plate Configurations: Our molds are available in standard two-plate or complex three-plate designs, optimized for your part geometry and gating strategy.
Integrated Systems: We seamlessly integrate critical subsystems:
Cooling Channels: Optimized conformal cooling designs reduce cycle times by up to 30%, boosting productivity.
Hot Runner Systems: Precision-controlled hot runners eliminate runner waste and ensure consistent material flow.
Slide & Lifter Mechanisms: Expertly designed side-action cores and lifters handle complex undercuts and internal features without compromising part quality.
Ejection Systems: Customized ejector pin, sleeve, or stripper plate setups ensure clean, damage-free part release.
Rigorous Testing: Every mold undergoes comprehensive steel hardness testing, flow simulation, and trial runs before delivery to validate performance.
Longevity: Our molds are built for millions of cycles, with replaceable wear components to minimize downtime and extend service life.
Compliance: All designs adhere to international standards (ISO 13485 for medical, IATF 16949 for automotive) to meet regulatory requirements.
| Parameter | Details |
|---|---|
| Mold Base | DME / HASCO / LKM standards (customizable) |
| Tool Steel | P20, H13, S136, NAK80, etc. |
| Cavity Quantity | Single-cavity to multi-cavity (up to 64+ cavities) |
| Tolerance | ±0.005mm (critical features) |
| Surface Finish | SPI-A-1 to SPI-D-3 (customizable) |
| Cooling System | Conformal / conventional channels |
| Hot Runner | Yudo / Mold Masters compatible |
| Lifespan | 500,000 to 5,000,000+ cycles |
Automotive: Interior trim, under-hood components, lighting housings.
Medical: Surgical instruments, diagnostic equipment, implantable components.
Electronics: Consumer electronics enclosures, connectors, heat sinks.
Industrial: Machine parts, housings, structural components.
Design & DFM Analysis: Our engineering team conducts a thorough Design-for-Manufacturing (DFM) review to optimize your part for moldability.
Mold Design & Simulation: Using CAD/CAM software and flow simulation, we finalize the mold design and validate performance before cutting steel.
Precision Machining: Our skilled technicians employ advanced CNC and EDM equipment to manufacture the mold components.
Trial & Validation: We conduct full production trials, providing detailed reports and sample parts for your approval.
Delivery & Support: The mold is shipped with comprehensive documentation, and we offer ongoing maintenance and modification services.
Expertise: Decades of experience in designing and building high-precision molds for global leaders.
Flexibility: Full customization to meet unique project requirements, from prototype to high-volume production.
Efficiency: Streamlined workflows and advanced manufacturing reduce lead times and lower your total cost of ownership.
Global Support: Localized engineering and customer service teams ensure seamless communication and support worldwide.
