| Quantity: | |
|---|---|
24060
YIXUN mold
3926909090
This is a high-performance custom injection mold for PC+10GF glass fiber reinforced plastic base component . Designed as 1×4 multi-cavity mold with submarine gate / large sprue gating system. Both cavity and core adopt H13 hot work mold steel, hardened to HRC50-54. H13 steel delivers excellent wear resistance and thermal stability, perfectly suitable for glass-filled reinforced plastic which is highly abrasive. The multi-cavity layout greatly improves output and reduces unit cost for mass production.
| Item | Details |
|---|---|
| Mold & Part Name | 10-2601-04_Podstawa, Custom Plastic Base Injection Mold |
| Mold Type | Thermoplastic Injection Mold |
| Cavity | 1×4 Multi Cavity |
| Product Material | PC+10GF (Polycarbonate +10% Glass Fiber) |
| Shrinkage Rate | 1.003 |
| Gating System | Large Sprue with Submarine Gate |
| Front Mold (Cavity) | H13, HRC50-54 |
| Back Mold (Core) | H13, HRC50-54 |
| Mold Feature | High wear resistance, optimized for glass-filled material, stable continuous production |
| Application | Structural plastic base / support frame |
✅ H13 Hardened Mold Steel for Glass-Filled MaterialPC+10GF with glass fiber is abrasive and easy to wear mold surface. We select premium H13 hot work steel, hardened to HRC50~54, outstanding anti-wear and heat-crack resistance, greatly extend mold service life and reduce polishing & maintenance frequency.
✅ 1×4 Multi-Cavity Design for High Output4-up cavity layout enables 4 finished parts in each injection cycle, boosting productivity and cutting down your per-piece cost, ideal for medium & large volume mass production.
✅ Optimized Large Sprue + Submarine Gate SystemSubmarine gate automatically breaks during ejection, saving gate trimming labor. The large sprue design ensures stable melt flow for thick, reinforced PC+10GF material, minimizing short shot, burn mark and fiber floating defects.
✅ Strict DFM & Mold Flow SimulationOur engineers run full DFM review and mold flow analysis before machining. We predict warpage, shrinkage and fiber orientation for glass filled PC, optimize cooling circuit to guarantee consistent dimension accuracy.
✅ Complete One-Stop Mold ServiceFrom 3D mold design, CNC machining, EDM, polishing, mold assembly to T1 trial injection, sample fine-tuning and on-site production support. Free mold maintenance service is available if the mold remains at our factory. Once the mold is transferred to another manufacturer, free maintenance will no longer be provided.
This custom PC+10GF injection mold is used to produce rigid structural base components. Glass-filled PC parts feature high rigidity, good impact resistance and dimensional stability, widely applied in mechanical assemblies, automation equipment, electrical enclosures and heavy-duty support frames.
DFM & Mold Flow simulation upon receiving your final 3D drawing
Mold structure design and steel material confirmation
CNC rough & finish machining, EDM, wire cutting, surface treatment
Mold assembly and pre-test
T1 trial molding, sample delivery for your inspection
Mold revision to fix molding defects and optimize dimensions
Mass production support at our workshop
Q: Can you handle mold for glass-filled reinforced plastics?A: Yes. We have rich experience for PC+GF, PA+GF and other abrasive glass-filled materials. H13 hardened steel is our preferred selection to resist fiber abrasion.
Q: What is submarine gate?A: Submarine gate (tunnel gate) is an automatic self-shearing gate. The gate will be cut off automatically when parts eject, no manual gate cutting required.
Q: What about mold maintenance terms?A: Free maintenance service is only provided while the mold stays and runs in our factory. Free maintenance will be terminated once the mold is moved to a third-party factory.
Q: When does mold lead time start?A: Mold lead time starts counting after final drawing and specification confirmation. We will provide detailed project timeline once drawings are locked.
