| Quantity: | |
|---|---|
yixun
yixunmold
| Feature | Benefit |
|---|---|
| Material: Opaque Polycarbonate (PC) | Superior impact strength (up to 25x stronger than ABS), heat resistance up to 135°C, UV stabilized options available. Ideal for outdoor or high-stress applications. |
| Precision Injection Molding | Tight tolerances (±0.05mm standard, ±0.02mm on critical fits), consistent wall thickness, no warpage or sink marks. |
| Integrated Snap-Fit Design | Tool-free assembly/disassembly. Reduces BOM cost and labor time by up to 40%. |
| Mounting Bosses & Alignment Pins | Ensures precise PCB or component positioning. Compatible with self-tapping screws or press-fit inserts. |
| Smooth Matte Finish (SPI B2) | Non-reflective surface hides fingerprints and minor scratches. Easy to clean and sterilize. |
| Flame Retardant Options Available | UL94 V-0/V-2 certified grades upon request for safety-critical applications. |
| Parameter | Specification |
|---|---|
| Material | Opaque Polycarbonate (PC) – Standard Grade / Flame Retardant / UV Stabilized |
| Color | Natural White (RAL 9003) – Custom colors available (MOQ applies) |
| Wall Thickness | 1.5mm – 3.0mm (optimized for flow and strength) |
| Tolerance | ±0.05mm general, ±0.02mm on mating surfaces |
| Surface Finish | SPI B2 (Matte) – Can be customized to SPI A1 (Gloss) or textured (VDI 33) |
| Mold Steel | S136 / NAK80 / H13 (depending on volume and material) |
| Mold Life | 500,000 – 1,000,000 shots (depending on steel and maintenance) |
| Certifications | ISO 9001, RoHS, REACH, UL (on request) |
In-house mold design & manufacturing (DFM analysis included free of charge)
Multi-cavity molds for high-volume production (up to 64 cavities)
Automated quality inspection (CMM, vision systems, go/no-go gauges)
Secondary operations: Ultrasonic welding, pad printing, laser marking, EMI shielding coating
Packaging: Anti-static trays, vacuum sealing, custom cartons
Consumer Electronics: Power banks, smart home hubs, wireless chargers
Medical Devices: Portable diagnostic tools, infusion pump housings, sensor covers
Industrial Equipment: Control panels, IoT gateways, motor drives, PLC enclosures
Automotive: Interior trim components, connector housings, dashboard modules
Security & Surveillance: Camera housings, access control readers, alarm system boxes
A: Yes! We have experience with metal inserts, rubber overmolds, and multi-material assemblies.
| Feature | Benefit |
|---|---|
| Material: Opaque Polycarbonate (PC) | Superior impact strength (up to 25x stronger than ABS), heat resistance up to 135°C, UV stabilized options available. Ideal for outdoor or high-stress applications. |
| Precision Injection Molding | Tight tolerances (±0.05mm standard, ±0.02mm on critical fits), consistent wall thickness, no warpage or sink marks. |
| Integrated Snap-Fit Design | Tool-free assembly/disassembly. Reduces BOM cost and labor time by up to 40%. |
| Mounting Bosses & Alignment Pins | Ensures precise PCB or component positioning. Compatible with self-tapping screws or press-fit inserts. |
| Smooth Matte Finish (SPI B2) | Non-reflective surface hides fingerprints and minor scratches. Easy to clean and sterilize. |
| Flame Retardant Options Available | UL94 V-0/V-2 certified grades upon request for safety-critical applications. |
| Parameter | Specification |
|---|---|
| Material | Opaque Polycarbonate (PC) – Standard Grade / Flame Retardant / UV Stabilized |
| Color | Natural White (RAL 9003) – Custom colors available (MOQ applies) |
| Wall Thickness | 1.5mm – 3.0mm (optimized for flow and strength) |
| Tolerance | ±0.05mm general, ±0.02mm on mating surfaces |
| Surface Finish | SPI B2 (Matte) – Can be customized to SPI A1 (Gloss) or textured (VDI 33) |
| Mold Steel | S136 / NAK80 / H13 (depending on volume and material) |
| Mold Life | 500,000 – 1,000,000 shots (depending on steel and maintenance) |
| Certifications | ISO 9001, RoHS, REACH, UL (on request) |
In-house mold design & manufacturing (DFM analysis included free of charge)
Multi-cavity molds for high-volume production (up to 64 cavities)
Automated quality inspection (CMM, vision systems, go/no-go gauges)
Secondary operations: Ultrasonic welding, pad printing, laser marking, EMI shielding coating
Packaging: Anti-static trays, vacuum sealing, custom cartons
Consumer Electronics: Power banks, smart home hubs, wireless chargers
Medical Devices: Portable diagnostic tools, infusion pump housings, sensor covers
Industrial Equipment: Control panels, IoT gateways, motor drives, PLC enclosures
Automotive: Interior trim components, connector housings, dashboard modules
Security & Surveillance: Camera housings, access control readers, alarm system boxes
A: Yes! We have experience with metal inserts, rubber overmolds, and multi-material assemblies.
