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yixun
yixunmold
Material: S136 ESR stainless steel (high purity, corrosion-resistant; polished to Ra≤0.025μm for smooth part surfaces).
Precision: Molding tolerance controlled at ±0.01mm (critical dimensions verified by CMM).
Undercut Solution: Hydraulic sliders for the bracket’s snap-fit tabs (repeat positioning error ≤0.002mm).
4-point (submarine gate) design: Ensures balanced melt filling, reduces part warpage, and enables automatic gate separation (no post-trim required).
AI-optimized runner layout: Reduces material waste by 18% (simulated via Moldflow software).
3D-printed conformal cooling channels: Fits the cavity contour, shortens cooling time by 30% (cycle time reduced to 25s).
Temperature control accuracy: ±1℃ (via intelligent thermostat, minimizes part shrinkage).
Multi-point synchronous ejector pins: Prevents part deformation (ejection force deviation ≤5N).
Safety locks + exhaust slots (0.01-0.03mm width): Eliminates air traps and ensures stable operation.
| Stage | Details |
|---|---|
| Design | CAD modeling (UG NX) + Moldflow simulation (optimized for flow/warpage). |
| Material | - Cavity/Core: S136 ESR (HRC50-52, vacuum heat-treated for stability). - Guide pins: GCr15 (nitrided, HV1000-1200). |
| Precision Machining | - CNC (5-axis, ±0.003mm accuracy). - EDM (Ra≤0.1μm for fine features). - Slow wire cutting (±0.0005mm for sliders). |
| Assembly | Cleanroom (Class 1000) assembly; coaxiality of guide pins ≤0.001mm. |
Longevity: ≥1,000,000 shots (wear-resistant TiN coating on cavity surfaces).
Efficiency: Cycle time ≤25s (conformal cooling + optimized ejection).
Stability: Defect rate <0.5% (real-time temperature/pressure monitoring via built-in sensors).
Applicable Material: ABS, PC/ABS (customizable for other engineering plastics).
Services: Mold design optimization, trial-run debugging, and 12-month after-sales maintenance (including wear-part replacement guidance).
Material: S136 ESR stainless steel (high purity, corrosion-resistant; polished to Ra≤0.025μm for smooth part surfaces).
Precision: Molding tolerance controlled at ±0.01mm (critical dimensions verified by CMM).
Undercut Solution: Hydraulic sliders for the bracket’s snap-fit tabs (repeat positioning error ≤0.002mm).
4-point (submarine gate) design: Ensures balanced melt filling, reduces part warpage, and enables automatic gate separation (no post-trim required).
AI-optimized runner layout: Reduces material waste by 18% (simulated via Moldflow software).
3D-printed conformal cooling channels: Fits the cavity contour, shortens cooling time by 30% (cycle time reduced to 25s).
Temperature control accuracy: ±1℃ (via intelligent thermostat, minimizes part shrinkage).
Multi-point synchronous ejector pins: Prevents part deformation (ejection force deviation ≤5N).
Safety locks + exhaust slots (0.01-0.03mm width): Eliminates air traps and ensures stable operation.
| Stage | Details |
|---|---|
| Design | CAD modeling (UG NX) + Moldflow simulation (optimized for flow/warpage). |
| Material | - Cavity/Core: S136 ESR (HRC50-52, vacuum heat-treated for stability). - Guide pins: GCr15 (nitrided, HV1000-1200). |
| Precision Machining | - CNC (5-axis, ±0.003mm accuracy). - EDM (Ra≤0.1μm for fine features). - Slow wire cutting (±0.0005mm for sliders). |
| Assembly | Cleanroom (Class 1000) assembly; coaxiality of guide pins ≤0.001mm. |
Longevity: ≥1,000,000 shots (wear-resistant TiN coating on cavity surfaces).
Efficiency: Cycle time ≤25s (conformal cooling + optimized ejection).
Stability: Defect rate <0.5% (real-time temperature/pressure monitoring via built-in sensors).
Applicable Material: ABS, PC/ABS (customizable for other engineering plastics).
Services: Mold design optimization, trial-run debugging, and 12-month after-sales maintenance (including wear-part replacement guidance).
