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|---|---|
yixun
yixunmold
| Feature | Detail | Advantage |
|---|---|---|
| Multi-Slide Core Mechanisms | Hydraulically driven side-action sliders for complex undercuts (vents, visor slots, and mounting points) | Enables molding of intricate helmet geometries without post-processing; ensures clean, precise demolding |
| High-Precision Cavity & Core | Mirror-polished surfaces (Ra ≤ 0.2μm) and tight dimensional tolerances (±0.02mm) | Produces smooth, aerodynamic helmet shells with consistent fit and finish |
| Optimized Cooling System | Strategically placed water channels and conformal cooling designs | Reduces cycle times by 15–20%; minimizes warpage and shrinkage for dimensional stability |
| Durable Mold Construction | Hardened tool steel (H13/SKD61) for cavity/core; precision-ground mold base | Extends mold life to 500,000+ cycles; withstands high-pressure, high-temperature molding conditions |
| Customizable Design | Tailored to helmet size, shape, and functional features (vents, logos, mounting tabs) | Supports OEM/ODM projects; adapts to evolving safety and design standards |
Mold Type: Custom injection mold for helmet shell production
Cavity Count: 1–2 cavities (customizable for high-volume production)
Material Compatibility: ABS, PC/ABS, PC, and impact-modified engineering plastics
Mold Steel: H13/SKD61 for cavity/core; S50C for mold base (heat-treated for durability)
Slide Mechanisms: Hydraulic side-action sliders (2–4 sliders, depending on helmet design)
Cooling System: Conformal water cooling channels with high-flow rate design
Surface Finish: Mirror polish (Ra ≤ 0.2μm) for glossy helmet shells; textured finish options available
Tolerances: ±0.02mm for critical dimensions; ±0.05mm for non-critical features
Cycle Time: 45–60 seconds (depending on material and helmet size)
Compliance: ISO 9001 certified; meets CE, DOT, and CPSC safety standards for helmet manufacturing
Motorcycle Helmets: Full-face, open-face, and modular designs for road and off-road use
Bicycle Helmets: Road, mountain, and commuter helmets for recreational and competitive cycling
Industrial Helmets: Construction, mining, and factory safety helmets with impact-resistant properties
Sports Helmets: Ski, snowboard, and skateboarding helmets for extreme sports
Specialized Helmets: Firefighting, military, and tactical helmets (with advanced material and design adaptations)
Mold Design: 3D CAD/CAM design with flow simulation to optimize filling and minimize defects
Machining: High-precision CNC milling, EDM, and wire-cutting for cavity/core accuracy
Testing: Comprehensive mold trials (T1/T2) to validate part quality, cycle time, and demolding efficiency
Quality Control: CMM dimensional inspection, material traceability, and compliance documentation
After-Sales Support: Global technical support, mold maintenance services, and spare parts supply
Helmet Design: Adapt to custom sizes, shapes, and functional features (vents, logos, mounting points)
Material Selection: Optimize mold for specific plastic grades (impact-resistant, flame-retardant, UV-stabilized)
Surface Finishes: Mirror polish, matte, or textured surfaces for aesthetic and functional requirements
Branding: Mold-in logos, embossed text, or part numbers for product identification
Production Scale: Customize cavity count (1–2+ cavities) to match production volume needs
| Feature | Detail | Advantage |
|---|---|---|
| Multi-Slide Core Mechanisms | Hydraulically driven side-action sliders for complex undercuts (vents, visor slots, and mounting points) | Enables molding of intricate helmet geometries without post-processing; ensures clean, precise demolding |
| High-Precision Cavity & Core | Mirror-polished surfaces (Ra ≤ 0.2μm) and tight dimensional tolerances (±0.02mm) | Produces smooth, aerodynamic helmet shells with consistent fit and finish |
| Optimized Cooling System | Strategically placed water channels and conformal cooling designs | Reduces cycle times by 15–20%; minimizes warpage and shrinkage for dimensional stability |
| Durable Mold Construction | Hardened tool steel (H13/SKD61) for cavity/core; precision-ground mold base | Extends mold life to 500,000+ cycles; withstands high-pressure, high-temperature molding conditions |
| Customizable Design | Tailored to helmet size, shape, and functional features (vents, logos, mounting tabs) | Supports OEM/ODM projects; adapts to evolving safety and design standards |
Mold Type: Custom injection mold for helmet shell production
Cavity Count: 1–2 cavities (customizable for high-volume production)
Material Compatibility: ABS, PC/ABS, PC, and impact-modified engineering plastics
Mold Steel: H13/SKD61 for cavity/core; S50C for mold base (heat-treated for durability)
Slide Mechanisms: Hydraulic side-action sliders (2–4 sliders, depending on helmet design)
Cooling System: Conformal water cooling channels with high-flow rate design
Surface Finish: Mirror polish (Ra ≤ 0.2μm) for glossy helmet shells; textured finish options available
Tolerances: ±0.02mm for critical dimensions; ±0.05mm for non-critical features
Cycle Time: 45–60 seconds (depending on material and helmet size)
Compliance: ISO 9001 certified; meets CE, DOT, and CPSC safety standards for helmet manufacturing
Motorcycle Helmets: Full-face, open-face, and modular designs for road and off-road use
Bicycle Helmets: Road, mountain, and commuter helmets for recreational and competitive cycling
Industrial Helmets: Construction, mining, and factory safety helmets with impact-resistant properties
Sports Helmets: Ski, snowboard, and skateboarding helmets for extreme sports
Specialized Helmets: Firefighting, military, and tactical helmets (with advanced material and design adaptations)
Mold Design: 3D CAD/CAM design with flow simulation to optimize filling and minimize defects
Machining: High-precision CNC milling, EDM, and wire-cutting for cavity/core accuracy
Testing: Comprehensive mold trials (T1/T2) to validate part quality, cycle time, and demolding efficiency
Quality Control: CMM dimensional inspection, material traceability, and compliance documentation
After-Sales Support: Global technical support, mold maintenance services, and spare parts supply
Helmet Design: Adapt to custom sizes, shapes, and functional features (vents, logos, mounting points)
Material Selection: Optimize mold for specific plastic grades (impact-resistant, flame-retardant, UV-stabilized)
Surface Finishes: Mirror polish, matte, or textured surfaces for aesthetic and functional requirements
Branding: Mold-in logos, embossed text, or part numbers for product identification
Production Scale: Customize cavity count (1–2+ cavities) to match production volume needs
