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Custom Injection Mold Service Medical-Grade Precision Injection-Molded Plastic Connector Components

We specialize in custom injection molded Luer connectors designed for precision medical fluid delivery systems. Engineered to meet ISO 13485 and ISO 10993 standards, these connectors are fully customizable to your device’s unique specifications—from geometry and material selection to branding and packaging. Ideal for IV therapy, interventional radiology, anesthesia, and diagnostic equipment.
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  • yixun

  • yixunmold

We specialize in custom injection molded Luer connectors designed for precision medical fluid delivery systems. Engineered to meet ISO 13485 and ISO 10993 standards, these connectors are fully customizable to your device’s unique specifications—from geometry and material selection to branding and packaging. Ideal for IV therapy, interventional radiology, anesthesia, and diagnostic equipment.

Key Customization Capabilities

Customization Option Details
Geometry & Design Straight, winged, Y-type, multi-port, or fully custom configurations; optimized for flow, torque, and space constraints
Material Selection Medical-grade PC, PP, PS, or LSR (liquid silicone rubber); all certified for biocompatibility (ISO 13485)
Surface & Finish Transparent (for flow visibility), opaque, or custom color; smooth internal surfaces to prevent bacterial adhesion
Branding & Marking Laser etching, mold-in graphics, or color coding for part identification
Sterilization Compatibility Designed for EO (ethylene oxide), gamma irradiation, or autoclave sterilization

Core Product Lines (Customizable)

1. Standard Luer Lock Connectors (Top Row)

  • Design: Male Luer Lock with ergonomic wing handles

  • Customization: Adjust wing size, thread pitch, or port diameter for your device

  • Application: General infusion, syringe connection, and tubing extension

  • Key Feature: Leak-proof seal under clinical pressure; one-handed operation

2. Winged Luer Connector (Bottom Left)

  • Design: Large, ventilated wing handle for enhanced torque

  • Customization: Modify wing shape, weight, or material for high-pressure interventional use

  • Application: Catheterization, contrast media delivery, and surgical devices

  • Key Feature: Lightweight, high-strength design for secure insertion/removal

3. Straight Luer Connector (Bottom Middle)

  • Design: Compact, low-profile straight adapter

  • Customization: Adjust length, port type (male/female), or wall thickness for space-constrained devices

  • Application: Tubing extension, fluid bridging, and low-volume transfer

  • Key Feature: Minimal dead space; precision-molded for consistent performance

4. Y-Type Luer Connector (Bottom Right)

  • Design: Y-shaped 3-way connector for fluid mixing/monitoring

  • Customization: Adjust port angles, flow paths, or side-port size for multi-line access

  • Application: Drug infusion, pressure monitoring, and blood sampling

  • Key Feature: Smooth internal geometry to minimize flow resistance


Manufacturing & Quality Assurance

  • Injection Molding Expertise: ISO 13485-certified cleanroom production; precision tooling for tight dimensional tolerances

  • Tooling Options: Single-cavity (prototyping) or multi-cavity (high-volume production) molds

  • Material Traceability: Full batch traceability for all raw materials; COA (Certificate of Analysis) and COC (Certificate of Conformity) provided with every order

  • Quality Control: 100% visual inspection + dimensional verification; leak testing for critical applications

  • Sterility Options: Non-sterile (for in-house sterilization) or sterile (EO/gamma irradiated) packaging


Custom Development Process

  1. Design Review: Collaborate with our engineering team to optimize your Luer connector design for moldability and performance

  2. Tooling Fabrication: Build custom injection molds (single/multi-cavity) based on your 3D STEP files

  3. Prototype Testing: Produce sample parts for functional, material, and clinical validation

  4. Volume Production: Scale to high-volume manufacturing with consistent quality and cost efficiency

  5. Packaging & Delivery: Custom packaging (blister packs, bulk bags) with full documentation support


Applications

  • IV & Infusion Systems: Infusion sets, extension tubing, and syringe adapters

  • Interventional Devices: Catheters, guidewires, and contrast delivery systems

  • Anesthesia & Respiratory: Anesthesia circuits and respiratory tubing connectors

  • Diagnostic & Monitoring: Blood sampling, pressure transducers, and fluid analysis devices

  • Custom Medical Devices: Tailored solutions for unique clinical requirements


Ordering Information

  • Lead Time: Tooling: 20–30 days; production: 15–25 days (expedited options available)

  • Pricing: Custom quotation based on design complexity, material, and volume

  • Documentation: Full technical data sheets (TDS), material safety data sheets (MSDS), and compliance certificates


Why Partner With Us?

As a custom injection molding specialist for medical components, we combine precision engineering, regulatory expertise, and end-to-end support to deliver Luer connectors that meet your device’s exact performance and compliance needs. From prototype to mass production, we ensure consistency, reliability, and cost efficiency.

Custom Injection Mold ServiceInjection-Molded Plastic Connector Components

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Yixun is the China first generation mold maker, specialize in mold and moulding, provide one-stop plastic manufacturing service, feature in building medical and healthcare device tooling.
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