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Engineered to process acrylonitrile butadiene styrene (ABS), a durable thermoplastic with excellent impact resistance and dimensional stability, the mold ensures consistent production of parts that meet ISO 8536-4 and AAMI PB70 standards for fluid pathway safety.
ABS-Specific Optimization: Mold flow analysis ensures uniform melt distribution for ABS, minimizing weld lines and voids in complex geometries like drip chambers and connectors.
Leak-Proof Design: Precision-machined seals and snap-fit features create hermetic connections, critical for preventing fluid leakage in IV sets.
Radiolucent Clarity: Optional clear ABS grades allow X-ray visibility of fluid pathways, essential for monitoring catheter placements and air bubble detection.
Anti-Static Surface Treatment: Conductive coatings prevent electrostatic particle adsorption, maintaining cleanliness in sterile infusion environments.
Automated Quality Control: Integrated mold sensors monitor pressure, temperature, and fill time to ensure 100% part conformity to FDA and EU MDR requirements.
Infusion Sets: Produces IV catheters, connectors, and stopcocks with smooth internal surfaces to reduce blood cell adhesion.
Drip Chambers: Forms transparent chambers with precise fluid flow regulators for accurate medication delivery.
Syringe Pumps: Manufactures pump housings and piston components with tight tolerances for motor-driven precision.
Blood Administration Sets: Creates filter housings and tubing connectors with biocompatible ABS grades approved for contact with blood products.
Q: Is ABS suitable for long-term contact with intravenous fluids?
A: Yes, when using FDA-compliant ABS formulations (e.g., Cycolac™ Medical), which undergo rigorous extractables and leachables testing for medical use.
Q: Can the mold produce parts with luer-lock connectors?
A: Absolutely—our molds are designed to replicate industry-standard luer-lock threads (ISO 80369) with 99.9% dimensional accuracy.
Q: How do you prevent contamination during mold cleaning?
A: We use medical-grade detergents and ultrasonic cleaning systems, followed by dry nitrogen purging to remove residual moisture and particulates.
Q: What is the lead time for customizing an infusion therapy mold?
A: Custom molds typically take 8-12 weeks, including design validation, material procurement, and pre-production sampling.
Engineered to process acrylonitrile butadiene styrene (ABS), a durable thermoplastic with excellent impact resistance and dimensional stability, the mold ensures consistent production of parts that meet ISO 8536-4 and AAMI PB70 standards for fluid pathway safety.
ABS-Specific Optimization: Mold flow analysis ensures uniform melt distribution for ABS, minimizing weld lines and voids in complex geometries like drip chambers and connectors.
Leak-Proof Design: Precision-machined seals and snap-fit features create hermetic connections, critical for preventing fluid leakage in IV sets.
Radiolucent Clarity: Optional clear ABS grades allow X-ray visibility of fluid pathways, essential for monitoring catheter placements and air bubble detection.
Anti-Static Surface Treatment: Conductive coatings prevent electrostatic particle adsorption, maintaining cleanliness in sterile infusion environments.
Automated Quality Control: Integrated mold sensors monitor pressure, temperature, and fill time to ensure 100% part conformity to FDA and EU MDR requirements.
Infusion Sets: Produces IV catheters, connectors, and stopcocks with smooth internal surfaces to reduce blood cell adhesion.
Drip Chambers: Forms transparent chambers with precise fluid flow regulators for accurate medication delivery.
Syringe Pumps: Manufactures pump housings and piston components with tight tolerances for motor-driven precision.
Blood Administration Sets: Creates filter housings and tubing connectors with biocompatible ABS grades approved for contact with blood products.
Q: Is ABS suitable for long-term contact with intravenous fluids?
A: Yes, when using FDA-compliant ABS formulations (e.g., Cycolac™ Medical), which undergo rigorous extractables and leachables testing for medical use.
Q: Can the mold produce parts with luer-lock connectors?
A: Absolutely—our molds are designed to replicate industry-standard luer-lock threads (ISO 80369) with 99.9% dimensional accuracy.
Q: How do you prevent contamination during mold cleaning?
A: We use medical-grade detergents and ultrasonic cleaning systems, followed by dry nitrogen purging to remove residual moisture and particulates.
Q: What is the lead time for customizing an infusion therapy mold?
A: Custom molds typically take 8-12 weeks, including design validation, material procurement, and pre-production sampling.
