1. Product Overview
We provide ISO9001 certified one-stop customized Injection Mold development and PC household socket plate injection molding service. Two types of different-spec socket panels as shown are molded by high-insulation virgin PC raw material, matched with tailor-made Injection Mold made of premium 1.2083ESR anti-rust stainless mold steel tempered to HRC48~52. This Injection Mold adopts exclusive 1+1 paired cavity design, producing two different-size PC socket plates per single molding shot to realize dual-spec synchronous production. It applies combined side gate + submarine hidden gate runner system to balance plastic filling for socket’s frame, cutout and logo area; CE mark & part model are pre-etched on mold cavity for one-step integrated molding. All finished Injection Mold passes full inspection following ISO9001 quality management standard before shipment to ensure long stable mass production of household electrical socket accessories.
2. Specification Parameter Table
| Item | Detailed Spec |
| Molded End Product | Household PC Wall Socket Panel / Socket Plate (2 Different Sizes) |
| Molding Raw Material | Flame-retardant Virgin PC Polycarbonate |
| Mold Cavity Layout | 1+1 Twin Independent Cavity |
| Core & Cavity Material | 1.2083ESR Corrosion-resistant Stainless Mold Steel |
| Mold Hardness | HRC 48~52 |
| Gating & Runner | Hybrid Side Gate + Submarine Hidden Gate System |
| Quality Management | ISO9001 Certified Factory Production & QC |
| Cooperation Mode | OEM/ODM Custom Injection Mold + Bulk PC Molding |
![Certificated ISO9001 1.2083ESR HRC48-52 Steel mould]( "Certificated ISO9001 1.2083ESR HRC48-52 Steel mould")
3. Core Advantages
✅ High-Grade 1.2083ESR HRC48-52 Injection Mold
1.2083ESR refined stainless steel features excellent anti-corrosion, rust-proof and high polishing performance at HRC48-52 hardness. PC molding produces slight corrosive volatile gas; this steel effectively avoids cavity rust, keeps long-term stable dimensional precision, extends the service life of whole Injection Mold. Polished cavity brings flawless glossy surface for socket panel without scratch, flow line or shrink mark.
✅ Practical 1+1 Dual Cavity Layout
One set of Injection Mold outputs two specifications of socket plates in one injection cycle, save customers extra mold investment cost for dual-item orders, shorten product trial lead time and reduce single-piece production cost for medium batch household electrical orders.
✅ Side+Submarine Dual Gate Runner Design
Submarine hidden gate is set on socket panel’s visible front surface, automatically separate from part during ejection with no residual gate mark to keep neat appearance; side gate arranges on socket’s thick side wall & clamping bump to guarantee full plastic filling around jack cutouts, prevent short-shot or deformation on socket mounting structure.
✅ Superior PC Socket Plate Performance
Flame retardant PC owns outstanding electrical insulation, high impact resistance and fireproof property, fully satisfy household electrical safety requirement; pre-molded integrated CE/logo on panel eliminate post silk-screen process to cut secondary processing cost.
✅ Full Customization Available
We redesign socket outline, jack hole layout, engraved brand & dimension of the Injection Mold strictly per customers’ 2D/3D drawings or physical samples.
4. Application Fields
Indoor household wall switch & socket faceplate
Building electrical wiring plastic socket panel
Home appliance built-in power socket accessory
Construction engineering electrical fitting
5. Standard Service Process
Client submit 3D drawing / socket sample →2. DFM analysis & Injection Mold design under ISO9001 system →3. CNC+EDM machining + cavity polishing & logo etching for 1.2083ESR →4. Side & submarine runner fabrication + mold assembly →5. Flame-retardant PC trial injection & sample confirmation →6. Mass production after sample approval
FAQ
Q1: How many molding shots can this 1.2083ESR Injection Mold run?
A: With regular maintenance, the HRC48-52 1.2083ESR Injection Mold can stably achieve over 600,000 shots for PC socket plate continuous production.
Q2: Can you revise jack hole size or printed text on finished Injection Mold?
A: Our mold workshop can modify insert or re-etch cavity to adjust socket hole size and update brand/CE marking as revised design.
Q3: Can we get pre-production samples before bulk molding?
A: Yes, ISO9001-standard test samples will be provided for your safety & appearance confirmation after mold completion.
Q4: Can this Injection Mold produce ABS socket panel alternatively?
A: After injection parameter and runner fine-tuning, compatible for flame-retardant ABS molding via technical assessment.
