| Quantity: | |
|---|---|
23040
YIXUN mold
8480419090
This is a tailor-made injection mould specially developed for 2M new panel plastic parts with PC material. Adopting a 1+1 paired cavity layout, the mold can produce 2 finished panels in one single injection cycle. The front mold is made of premium S136 stainless steel, matched with big sprue plus horn submarine gate feeding system, with a customized shrinkage ratio of 0.5% for PC raw material. It features stable molding performance, excellent surface finish and low post-processing cost, ideal for medium & long-term mass production of electronic switch panels and shell components.
| Item | Specification |
|---|---|
| Product Name | 2M New Panel |
| Molding Material | PC (Polycarbonate) |
| Mold Cavity | 1+1 Cavity |
| Custom Shrinkage Rate | 1.005 (0.5%) |
| Feeding Method | Big Sprue Gate + Horn Submarine Gate |
| Front Mold Steel | S136 Stainless Mold Steel |
| Surface Treatment | High Mirror Polishing Available |
S136 material owns outstanding anti-rust and anti-corrosion ability, effectively avoiding mold rust during frequent shutdown and intermittent production.
Supports ultra-fine mirror polishing, delivering scratch-free, high-gloss appearance on PC panel surface, perfectly meeting strict appearance requirements of consumer electronics parts.
Great hardness and wear resistance to extend mold service life and reduce frequent maintenance frequency.
Combined with big sprue main runner, the horn gate will automatically separate the runner waste from finished products during ejection.
No manual gate trimming or secondary cutting process required, greatly saving labor cost and shortening production cycle.
Tiny gate mark left on the product surface without damaging the panel’s outer aesthetics.
One mold produces two workpieces per shot, striking a perfect balance between production efficiency and mold manufacturing cost.
Simple mold structure with stable ejection system, easy for mold trial, parameter debugging and later disassembly & repair.
Low failure rate in mass production, reducing machine downtime and production loss.
Fixed 0.5% shrinkage factor is customized for PC’s physical shrink feature, controlling product dimensional tolerance within assembly standard range.
Optimized runner layout ensures smooth plastic melt flow, obviously lowering common PC molding defects including silver streaks, air bubbles and product warpage.
Compatible with standard PC injection molding procedures; your workshop does not need extra equipment modification to start formal production.
This injection mold is mainly applied to the mass manufacturing of wall switch panels, smart home control panels, electronic equipment outer casings and similar thin-wall PC appearance structural parts.
Provide professional DFM design report before mold processing to optimize product structure and avoid molding risks.
Support multiple times of free trial molding and detailed dimensional inspection report after mold completion.
Offer long-term technical support, spare parts supply and remote mold maintenance guidance.
Accept personalized revision on cavity quantity, steel grade, gate type and mold structure according to your actual demand.
Q1: Can I change the cavity number from 1+1 to 2+2 or more cavities?A: Yes, we support customized cavity layout based on your daily output demand, we will adjust the mold base and flow path design correspondingly.
Q2: Is the rear mold also made of S136 steel?A: By default the rear mold adopts 718H or P20 cost-effective mold steel. If full S136 is needed for the whole mold, we can adjust material configuration as requested.
Q3: What is the lead time for this mold?A: Standard production cycle is 15–20 working days after drawing confirmation, including CNC machining, EDM, polishing and trial testing.
Q4: Does the mold come with injection molding drawings and 3D files?A: We will deliver 2D engineering drawings, 3D mold design files and operation instruction documents together with the finished mold.
