1. Product Overview
We supply one-stop customized Injection Mould manufacturing and PC plastic connector bulk molding service. The plastic connector is produced from high-performance PC raw material, matched with tailor-made Injection Mould adopting S136 stainless steel hardened to HRC48-52. This Injection Mould features 1×8 multi-cavity layout, eight finished PC connectors in one single injection shot to raise production output effectively. Core and cavity adopt full high polished finish to guarantee flawless glossy part surface. Every finished Injection Mould is strictly inspected dimensionally and visually before delivery to support long-term stable mass production of PC connectors.
2. Specification Table
| Item | Technical Details |
|---|
| Molded Product | PC Plastic Connecting Fitting |
| Molding Material | Virgin PC Polycarbonate |
| Cavity Layout | 1×8 Eight-Cavity |
| Cavity & Core Steel | S136 Pre-hardened Stainless Steel |
| Hardness | HRC48~52 |
| Cavity Surface | Full High Gloss Polished Finish |
| Gate Option | Side Gate / Submarine Gate as customized request |
| Cooperation | OEM & ODM Custom Mould + Injection Molding |
3. Core Advantages
1. S136 HRC48-52 Premium Injection Mould
S136 stainless steel comes with outstanding rustproof, corrosion and abrasion resistance at HRC48-52, perfectly suitable for high-temperature PC injection molding. Polished cavity avoids flow mark, bubble and sink defect, greatly lowering reject rate during continuous production and extending Injection Mould service lifespan.
2. 1×8 High Efficiency Multi-Cavity Design
8 pieces of PC connectors per molding cycle, shorten production cycle and reduce single-piece cost, ideal for large-volume bulk order.
3. High Polished Cavity Surface
Mirror polished mould surface brings glossy transparent appearance on PC connector without secondary grinding or polishing, save post-processing cost and improve product grade.
4. Superior PC Material Performance
PC features high impact resistance, high mechanical strength and excellent transparency, the connector owns stable structural performance for precision equipment assembly connection.
5. Full Customization Service
We design and fabricate complete set Injection Mould per customer’s 2D/3D drawing or physical sample; customizable connector size, inner structure and mould cavity arrangement.
4. Application Range
Precision electronic equipment internal connector
Household appliance plastic connecting fitting
Medical equipment small plastic connector
Instrument & lighting structural connecting parts
5. Standard Production Flow
Client provides drawing or sample →2. DFM analysis & Injection Mould design →3. CNC+EDM processing + cavity high polishing for S136 steel →4. Mould assembly & pre-inspection →5. PC trial injection & sample approval →6. Mass production after confirmed sample
FAQ
Q1: How many shots can this S136 Injection Mould run?
A: With regular maintenance, this S136 HRC48-52 Injection Mould can reach over 600,000 stable shots for PC connector production.
Q2: Can we adjust connector size by modifying existing Injection Mould?
A: Our mould workshop supports insert modification to change connector dimension per updated design.
Q3: Can customer get pre-production samples before bulk molding?
A: Yes, we arrange trial samples after mould completion for your quality check.
Q4: Can this Injection Mould switch to ABS/PMMA material?
A: Available after injection parameter adjustment and technical evaluation.
