1. Product Overview
We deliver one-stop custom Injection Mold development and PP filter component injection molding service. This filter spare part is produced from PP raw material, matched with tailor-made Injection Mold made of S136 stainless mold steel hardened to HRC48-52. Designed as 1×4 multi-cavity setup, the Injection Mold outputs four filter components per molding cycle to boost production efficiency. Its cavity adopts hybrid surface craft: partial polished finish & partial textured surface to satisfy different appearance requirements on a single plastic part. All finished Injection Mold undergoes full dimensional inspection before delivery to guarantee steady long-term mass production of PP filter accessories.
2. Technical Specification Table
| Item | Specification Details |
| Finished Product | PP Plastic Filter Components |
| Molding Material | Virgin PP Polypropylene |
| Mold Cavity Layout | 1×4 Four Cavity |
| Core & Cavity Material | S136 Stainless Mold Steel |
| Hardness | HRC48~52 |
| Cavity Surface | Mixed: Local High Polish + Local Etch Texture |
| Cooperation Mode | OEM/ODM Custom Injection Mold + Mass Molding |
| Optional Gate | Side Gate / Submarine Gate upon demand |
![Plastic filter Components Injection Plastic Mold]( "Plastic filter Components Injection Plastic Mold")
3. Core Advantages
① Reliable S136 HRC48-52 Injection Mold
S136 stainless steel owns outstanding rustproof, anti-corrosion and wear-resistant features at HRC48-52 hardness, perfectly fit long-run continuous PP injection. Stable mold steel effectively avoids rust spot during production and extends the service life of the whole Injection Mold.
② Unique Mixed Polished & Textured Cavity
Combined surface treatment realizes dual effects on one filter part: polished area for smooth assembling matching surface, textured area for anti-slip outer appearance. No secondary post-processing needed after molding, greatly save subsequent processing cost.
③ 1×4 Multi-cavity Cost-saving Design
Four filter components finished in one single shot, shorten molding cycle and lower unit cost, ideal for medium and large bulk orders of filter spare parts.
④ Excellent PP Molding Performance
PP material features high chemical resistance, lightweight and good rigidity, making finished filter components durable for liquid and air filtration equipment assembly.
⑤ Full Customization Available
We customize whole set Injection Mold strictly based on clients’ 2D/3D drawings or physical samples; adjustable part dimension, texture area proportion and cavity layout as personalized project needs.
4. Application Scope
Household water purifier filter internal spare parts
Industrial fluid filter plastic structural components
Air filter plastic inserts for small mechanical equipment
Environmental wastewater treatment filter accessories
5. Standard Service Flow
Customer supply drawings or samples →2. DFM analysis & Injection Mold structural design →3. CNC/EDM machining + partial polishing & texture etching for S136 cavity →4. Mold assembly and pre-inspection →5. PP trial injection and sample confirmation →6. Mass production after sample approval
FAQ
Q1: What’s the service life of this S136 Injection Mold?
A: With regular daily maintenance, the S136 HRC48-52 Injection Mold can stably achieve over 550,000 shots for PP filter component production.
Q2: Can you revise texture area range on existing Injection Mold?
A: Yes, our mold workshop can modify etch texture scope or polish area according to updated customer design.
Q3: Are pre-production samples available before bulk molding?
A: Definitely, we provide trial samples after mold completion for your dimension and appearance confirmation.
Q4: Can this Injection Mold switch to HDPE/ABS material?
A: After injection parameter adjustment and gate fine tuning, the same Injection Mold supports HDPE or ABS molding after our technical assessment.
