| Quantity: | |
|---|---|
25106
YIXUN mold
8480419090
VDI 24# standard matte texture for consistent industrial-grade appearance
Optimized for PC+10GF reinforced material molding
Designed for industrial component applications requiring durability and precision
| General Product Specifications | |
|---|---|
| Product Name | 1*4 Cavity PC+10GF Industrial Plastic Component Mold |
| Mold Cavity | 1*4 Cavity (balanced 4-cavity layout) |
| Mold Steel Material | 1.2344 Hot Work Mold Steel (DIN standard) |
| Mold Hardness | HRC50-52 (vacuum heat treated) |
| Surface Finish | VDI 24# standard matte texture |
| Molding Material | PC+10GF (Polycarbonate with 10% glass fiber reinforcement) |
| Dimensional Tolerance | ±0.03mm |
| Runner System | Cold runner (hot runner optional) |
| Cooling System | Optimized water channel layout for balanced cooling |
| Mold Lifespan | 800,000 – 1,200,000 shots |
| Shrinkage Compensation | 0.3%–0.5% (optimized for glass-filled PC) |
| Application | Industrial connectors, electrical housings, structural components, machinery parts |
Superior abrasion resistance: Withstands the abrasive effect of 10% glass fiber during long-term molding
High thermal stability: Resists deformation under high-temperature PC+10GF molding conditions
Long mold life: Maintains cavity precision and texture quality through 800,000+ shots, reducing maintenance and replacement costs
Uniform matte appearance: Creates a consistent, non-reflective surface on all molded components
Hides minor molding defects: Effectively masks flow lines and weld marks common in glass-filled materials
Functional benefits: Reduces surface glare and improves grip for industrial applications
Batch consistency: Ensures identical texture depth and finish across all four cavities, even after prolonged use
Flow path design: Optimized runners and gates to handle the reduced fluidity of glass-filled PC, ensuring complete cavity fill
Shrinkage control: Precisely compensated shrinkage rates (0.3%-0.5%) to eliminate warpage and dimensional deviation
Cooling system: Balanced water channels reduce internal stress, preventing post-molding deformation common in reinforced materials
Surface quality: VDI 24# texture prevents surface fiber bloom, ensuring a clean, uniform finish
High wear resistance: Resists abrasion from glass fibers, maintaining cavity precision longer than standard steels
Excellent toughness: Prevents cracking under cyclic heating/cooling and high injection pressures
Thermal fatigue resistance: Withstands repeated temperature fluctuations without surface degradation
Good polishability: Achieves consistent VDI texture finishes and maintains them through extensive production runs
Electrical connector housings and insulators
Industrial control panel components
Machinery structural parts and brackets
Automotive underhood and interior components
Outdoor equipment housings requiring UV and impact resistance
Cavity count adjustment: Modify to 12 or 18 cavity layouts for different production volumes
Surface texture customization: Adjust to other VDI grades or SPI finishes for specific appearance needs
Runner system upgrade: Convert to hot runner systems for reduced material waste and faster cycle times
Steel grade upgrades: Select higher-performance steels (e.g., 1.2367) for extended mold life in high-abrasion applications
Special features integration: Add lifters, slides, or undercut mechanisms for complex component geometries
CMM dimensional verification: Confirms cavity dimensions are within ±0.03mm tolerance
Hardness testing: Verifies uniform HRC50-52 hardness across all mold surfaces
Texture uniformity inspection: Ensures consistent VDI 24# texture finish in all four cavities
Trial molding with PC+10GF resin: Validates melt flow, filling, and surface quality under production conditions
Wear resistance simulation: Tests mold performance under extended molding cycles to ensure long-term durability
Glass-filled material expertise: Extensive experience with PC+GF and other reinforced engineering plastics
High-precision 1.2344 tooling: Reliable performance and long life for abrasive material applications
Balanced multi-cavity design: Optimized for efficiency and consistent quality in mass production
Full technical support: Process optimization guidance to address PC+10GF molding challenges
Custom industrial solutions: Engineering support for complex component geometries and functional requirements
